Accident Lesson Card · Real investigation (tap external link for official report)
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CSB Investigation Report No. 2015-02-I-CA 2015 Safety Safety Environmental Environmental
ExxonMobil Torrance 炼油厂 FCC 单元静电除尘器(ESP)爆炸
ExxonMobil Refinery, Torrance, California
Related equipment → Reactor (reactor)Related equipment → Control valve (control_valve)
0Fatalities
2Injuries
ExplosionMechanism code EXP
Failure Mode · ISO 14224 Mapping
Damage mechanism (recorded in KB)
ExplosionEXP
Internal damage-mechanism code (not ISO 14224)
ISO 14224:2016 functional failure code
OTH · Other
Mapped to ISO OTH — Other.
1What Happened

流化催化裂化(FCC)单元隔离维修时压力偏差,使烃类倒流入静电除尘器(ESP)并点燃爆炸;安全关键滑阀降级失效

2Root Cause

缺乏 FCC 单元安全操作限值与停机准则;安全关键滑阀降级;复用旧程序偏差未做充分危害分析(MOC 缺失);PSM 体系缺陷

3Reliability Lessons (from investigation root cause)
  • The 'Root Cause' above is the core lesson of this accident; not split further.
4Associated Failure Mechanisms (Keywords)
滑阀 静电除尘器 催化裂化 烃类倒流 爆炸 工艺安全 隔离维修 管理变更 安全操作限值
About the Failure-Mode Code (click to expand)

The mechanism code EXP shown on this card is the KB's internal damage-mechanism abbreviation (not an ISO 14224 code); it describes how the equipment failed. The 'ISO 14224 Mapping' block above maps it to the correct ISO functional failure code (which describes what the equipment failed to do) — these are two distinct dimensions in ISO 14224. The mechanism follows the narrative in the card body.

5Evidence Source (transparent)
Authority:U.S. Chemical Safety and Hazard Investigation Board (CSB)
Official Report:www.csb.gov ↗
Data Verification:verified_report_id_regulations_gov_pdf_2015-02-I-CA + csb.gov investigation page 2026-08-07
Related Failure Modes · Traceability

This accident is not yet linked to a specific FM traceability card.

Report No. 2015-02-I-CA · Data from CSB public investigation conclusions, compiled by Reliability AI, for reliability demonstration purposes only. This case is derived from public incident investigation reports for learning purposes only. AIM does not endorse or guarantee its accuracy.