设备完整性一页纸Asset Integrity One-Pager · ADR-101 · Air Dryer (Desiccant)ADR-101 · Air Dryer (Desiccant)

类型Type：Air Dryer (Desiccant)Air Dryer (Desiccant) · 生成于Generated 2026-08-08 · 数据源：本地 KB（合成/工程估计）Source: local KB (synthetic / engineering estimate)
诚实声明：本页基于种子本体（prior·标准派生）生成，壁厚/材质/可靠性参数为合成或工程估计值，非装置实测；实测数据灌入后该页将自动转为 posterior（实测更新） 态。PMI/ITPM/RCM 结论不替代现场 PMI 实测与正式 FFS 评估。RCM 派生工单（source=KB.derived_rcm）为规则启发式派单，非已验证 JA1011 RCM 分析。Honesty statement: This page is generated from a seed ontology (prior · standard-derived). Wall-thickness / material / reliability parameters are synthetic or engineering estimates, NOT as-found plant measurements; once measured data is ingested the page automatically switches to the posterior (measured-update) state. PMI/ITPM/RCM conclusions do NOT replace field PMI measurement or formal FFS assessment. RCM-derived work orders (source=KB.derived_rcm) are rule-based heuristic dispatches, not validated JA1011 RCM analyses.
高推算est.
关键性等级Criticality Class
3 / 5推算est.
完整性等级 (1-5)Integrity Level (1-5)
12
失效模式 FM 数Failure Modes (FM)
1
高风险 FM (S≥8 或 O≥8)High-risk FM (S≥8 or O≥8)
42
ITPM 工单数ITPM Work Orders
待实测待实测TBD
下次全面检验Next Full Inspection
AI 解读（智能洞察）AI Interpretation (Insight)

本设备共 12 个失效模式（FM），其中 1 个为高风险（S≥8 或 O≥8）。 主导风险来自「出口露点升高/带水」（S=8, O=4, AP=中）。 主要失效机理：磨损 / 腐蚀（工艺介质）, 机械疲劳（轴/键）, 机械密封失效。 RCM 维修决策以 CBM 为主（CBM 6 / PM 6 / RTF 0）。 建议优先对高风险 FM 安排 RBI 定点测厚与在线监测复核；含合金部件须执行 PMI 抽检；缺陷按 API 579-1 FFS 闭环。This equipment has 12 failure modes (FM), of which 1 are high-risk (S≥8 or O≥8). The dominant risk is '出口露点升高/带水' (S=8, O=4, AP=中). Main failure mechanisms: 磨损 / 腐蚀（工艺介质）, 机械疲劳（轴/键）, 机械密封失效. RCM maintenance decisions are dominated by CBM (CBM 6 / PM 6 / RTF 0). Recommendation: prioritize RBI spot thickness measurement and online-monitoring review for high-risk FMs; perform PMI sampling on alloy components; close defects per API 579-1 FFS.

由结构化 KB 数据合成（compose，非大模型实时推理）；所有结论可在下方章节溯源，参数仍为合成/工程估计。Synthesized from structured KB data (compose, not real-time LLM inference); all conclusions traceable in the sections below; parameters remain synthetic / engineering estimates.

1. 设备台账与 RBI（基于风险检验）1. Equipment Registry & RBI (Risk-Based Inspection)

材质Material不锈钢/碳钢搅拌轴 + 叶轮（接触工艺介质）
介质Service Fluid
设计温度/压力Design T/P— ℃ / — MPa
名义壁厚/最小允许Nominal/Min WT— / — mm
上次检验Last Inspection
损伤机理Damage Mechanisms磨损 / 腐蚀（工艺介质）、机械疲劳（轴/键）、机械密封失效
后果类型Consequence TypeOperational、Environmental
检验有效性Inspection Effectiveness
置信度Confidence0.82
腐蚀速率(估)Corrosion Rate (est.)
壁厚历史趋势（mm）Wall-thickness history trend (mm)
无壁厚历史
适用标准Applicable Standards
API 682 ISO 10441 ISO 21940 ISO 10816-3

2. FMEA 风险画像（AIAG-VDA 2019 AP）2. FMEA Risk Profile (AIAG-VDA 2019 AP)

共 12 个 FM，其中Total {len(fms)} FMs, of which 1 个高风险（S≥8 或 O≥8）are high-risk (S≥8 or O≥8)
FMFMSSOODDAPAP后果Consequence机理Mechanism证据Evidence
出口露点升高/带水 ▸ 展开▸ expand844中Operational,Safety干燥能力不足致露点超标2
吸附剂失效/粉化 ▸ 展开▸ expand735中Operational吸附剂粉化/中毒致能力下降1
再生切换阀失效 ▸ 展开▸ expand735中Operational切换阀卡涩致再生失效1
再生加热器失效 ▸ 展开▸ expand735中Operational加热器失效致再生不彻底1
再生风机失效 ▸ 展开▸ expand735中Operational风机失效致再生中断1
控制器/露点仪失效 ▸ 展开▸ expand734低Operational控制/仪表故障致切换紊乱1
液态水夹带（分离器/疏水阀失效） ▸ 展开▸ expand735中Operational分离/疏水失效致带水1
双塔切换时序紊乱 ▸ 展开▸ expand735中Operational时序故障致双塔冲突1
干燥塔腐蚀/内衬失效 ▸ 展开▸ expand727中Safety,Operational壳体腐蚀致泄漏风险1
吸附床沟流/偏流 ▸ 展开▸ expand636低Operational床层不均致偏流1
系统压降升高 ▸ 展开▸ expand635低Operational堵塞致压降升高1
再生吹扫气异常 ▸ 展开▸ expand626低Operational吹扫不足致再生不充分1

3. PMI 材质验证判定（API RP 578）3. PMI Material Verification (API RP 578)

判定：Decision: 100pct — 合金 + 安全/环境后果 → 100% 材质验证（API RP 578 高后果实践）

4. ITPM 任务库（本设备）4. ITPM Task Library (this equipment)

CBM=23 I=2 PM=16 RTF=1
工单号WO ID类型Type描述Description周期(月)Interval (mo)成本cp(元)Cost cp (¥)成本cf(元)Cost cf (¥)预期风险削减Exp. Risk Reduc.成本来源Cost Source
ITPM-ADR-101-C04CBM状态监测/点检（出口露点升高/带水）50001400003.0%prior-template
ITPM-ADR-101-R02CBM基于状态（On-Condition）工单：出口露点升高/带水50001400003.0%prior-template
ITPM-ADR-101-C03CBM状态监测/点检（吸附剂失效/粉化）50001400002.5%prior-template
ITPM-ADR-101-C05CBM状态监测/点检（再生切换阀失效）50001400002.5%prior-template
ITPM-ADR-101-C11CBM状态监测/点检（液态水夹带（分离器/疏水阀失效））50001400002.0%prior-template
ITPM-ADR-101-R01CBM基于状态（On-Condition）工单：吸附剂失效/粉化50001400002.5%prior-template
ITPM-ADR-101-R03CBM基于状态（On-Condition）工单：再生切换阀失效50001400002.5%prior-template
ITPM-ADR-101-R09CBM基于状态（On-Condition）工单：液态水夹带（分离器/疏水阀失效）50001400002.0%prior-template
ITPM-ADR-101-C08CBM状态监测/点检（再生风机失效）50001400002.0%prior-template
ITPM-ADR-101-R06CBM基于状态（On-Condition）工单：再生风机失效50001400002.0%prior-template
ITPM-ADR-101-C06CBM状态监测/点检（再生加热器失效）50001400002.0%prior-template
ITPM-ADR-101-R04CBM基于状态（On-Condition）工单：再生加热器失效50001400002.0%prior-template
ITPM-ADR-101-C09CBM状态监测/点检（控制器/露点仪失效）50001400002.0%prior-template
ITPM-ADR-101-R07CBM基于状态（On-Condition）工单：控制器/露点仪失效50001400002.0%prior-template
ITPM-ADR-101-C07CBM状态监测/点检（再生吹扫气异常）50001400001.5%prior-template
ITPM-ADR-101-C12CBM状态监测/点检（吸附床沟流/偏流）50001400001.5%prior-template
ITPM-ADR-101-C14CBM状态监测/点检（双塔切换时序紊乱）50001400001.5%prior-template
ITPM-ADR-101-R05RTF运行至失效监控（不排定修工单）：再生吹扫气异常50001400001.5%prior-template
ITPM-ADR-101-R10CBM基于状态（On-Condition）工单：吸附床沟流/偏流50001400001.5%prior-template
ITPM-ADR-101-R12CBM基于状态（On-Condition）工单：双塔切换时序紊乱50001400001.5%prior-template
ITPM-ADR-101-C13CBM状态监测/点检（系统压降升高）50001400001.5%prior-template
ITPM-ADR-101-R11CBM基于状态（On-Condition）工单：系统压降升高50001400001.5%prior-template
ITPM-ADR-101-C10CBM状态监测/点检（干燥塔腐蚀/内衬失效）50001400001.0%prior-template
ITPM-ADR-101-R08CBM基于状态（On-Condition）工单：干燥塔腐蚀/内衬失效50001400001.0%prior-template
ITPM-ADR-101-I01IUT 定点测厚240—prior-template
ITPM-ADR-101-I02I表面 MT/PT 探伤（应力集中部位）240—prior-template
ITPM-ADR-101-P15PM吸附剂检测120—prior-template
ITPM-ADR-101-P16PM压差监测120—prior-template
ITPM-ADR-101-P17PM露点在线监测120—prior-template
ITPM-ADR-101-P18PM露点仪标定120—prior-template
ITPM-ADR-101-P19PM阀门行程测试120—prior-template
ITPM-ADR-101-P20PM加热器绝缘测试120—prior-template
ITPM-ADR-101-P21PM流量监测120—prior-template
ITPM-ADR-101-P22PM风机振动监测120—prior-template
ITPM-ADR-101-P23PM控制逻辑校验120—prior-template
ITPM-ADR-101-P24PM仪表标定120—prior-template
ITPM-ADR-101-P25PM壁厚检测120—prior-template
ITPM-ADR-101-P26PM内衬检查120—prior-template
ITPM-ADR-101-P27PM疏水阀检查120—prior-template
ITPM-ADR-101-P28PM床层检查120—prior-template
ITPM-ADR-101-P29PM过滤器更换120—prior-template
ITPM-ADR-101-P30PM时序逻辑校验120—prior-template

4.1 处方与成本权衡4.1 Prescription & Cost Trade-off

成本取自 crq 参数（cp=检验成本，cf=失效纠正成本），预期风险削减为不执行该工单的年度失效概率上限近似。当前 crq 未标实测来源，统一标注 prior-template（非装置实测成本）；实测数据经 ingest_measured 审批并入后转 posterior，削减值将升级为风险成本率精算（goal_planning._cost_rate_at）。Costs are drawn from crq parameters (cp = inspection cost, cf = failure correction cost); expected risk reduction approximates the upper bound of annual failure probability if the work order is not executed. Current crq has no measured source, uniformly tagged prior-template (not as-found plant cost); once measured data is approved and ingested via ingest_measured it switches to posterior, and the reduction upgrades to a risk-cost-rate actuarial value (goal_planning._cost_rate_at).

5. RCM 维修决策（策略落地）5. RCM Maintenance Decisions (Strategy Landing)

本设备 12/12 个 FM 已落 RCM 维修决策；分布：12/12 FMs have RCM decisions; distribution: CBM 6 PM 6 工程推导eng. infer

高风险 FM 的 RCM 维修决策RCM decisions for high-risk FMs
FMFM决策Decision策略Strategy推荐任务Task间隔Interval
出口露点升高/带水PM主动维修(Scheduled)标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)

ITPM 总工单 42 张，RCM 派生 12 张；KB→工单闭环已建立，供 CMMS/SAP 消费。所有决策均属工程推导（非实测台账），执行前须经设备主管确认。Total 42 ITPM work orders, 12 RCM-derived; KB→work-order closed loop established for CMMS/SAP consumption. All decisions are engineering inference (not measured field data), subject to equipment-owner confirmation before execution.

6. 完整性结论与行动6. Integrity Conclusion & Actions

MIQA 状态MIQA Status
完整性等级Integrity LevelNone / 5
上次全面检验Last Full Inspection
下次检验到期Next Inspection Due
MOC 关联MOC Link
建议优先级Recommended Priority

存在 1 个高风险 FM，建议优先安排 RBI 定点测厚与在线监测复核；对含合金部件执行 PMI 抽检。缺陷按 API 579-1 FFS 闭环。There are 1 high-risk FMs; prioritize RBI spot thickness measurement and online-monitoring review; perform PMI sampling on alloy components. Close defects per API 579-1 FFS.