设备完整性一页纸Asset Integrity One-Pager · FWP-101 · Fire Water PumpFWP-101 · Fire Water Pump

类型Type：Fire Water PumpFire Water Pump · 生成于Generated 2026-08-08 · 数据源：本地 KB（合成/工程估计）Source: local KB (synthetic / engineering estimate)
诚实声明：本页基于种子本体（prior·标准派生）生成，壁厚/材质/可靠性参数为合成或工程估计值，非装置实测；实测数据灌入后该页将自动转为 posterior（实测更新） 态。PMI/ITPM/RCM 结论不替代现场 PMI 实测与正式 FFS 评估。RCM 派生工单（source=KB.derived_rcm）为规则启发式派单，非已验证 JA1011 RCM 分析。Honesty statement: This page is generated from a seed ontology (prior · standard-derived). Wall-thickness / material / reliability parameters are synthetic or engineering estimates, NOT as-found plant measurements; once measured data is ingested the page automatically switches to the posterior (measured-update) state. PMI/ITPM/RCM conclusions do NOT replace field PMI measurement or formal FFS assessment. RCM-derived work orders (source=KB.derived_rcm) are rule-based heuristic dispatches, not validated JA1011 RCM analyses.
高推算est.
关键性等级Criticality Class
3 / 5推算est.
完整性等级 (1-5)Integrity Level (1-5)
13
失效模式 FM 数Failure Modes (FM)
4
高风险 FM (S≥8 或 O≥8)High-risk FM (S≥8 or O≥8)
45
ITPM 工单数ITPM Work Orders
待实测待实测TBD
下次全面检验Next Full Inspection
AI 解读（智能洞察）AI Interpretation (Insight)

本设备共 13 个失效模式（FM），其中 4 个为高风险（S≥8 或 O≥8）。 主导风险来自「火灾时无法启动」（S=10, O=2, AP=中）。 主要失效机理：腐蚀（水侧/外部）, 空蚀/冲蚀, 磨损, 机械密封失效。 RCM 维修决策以 CBM 为主（CBM 7 / PM 6 / RTF 0）。 建议优先对高风险 FM 安排 RBI 定点测厚与在线监测复核；含合金部件须执行 PMI 抽检；缺陷按 API 579-1 FFS 闭环。This equipment has 13 failure modes (FM), of which 4 are high-risk (S≥8 or O≥8). The dominant risk is '火灾时无法启动' (S=10, O=2, AP=中). Main failure mechanisms: 腐蚀（水侧/外部）, 空蚀/冲蚀, 磨损, 机械密封失效. RCM maintenance decisions are dominated by CBM (CBM 7 / PM 6 / RTF 0). Recommendation: prioritize RBI spot thickness measurement and online-monitoring review for high-risk FMs; perform PMI sampling on alloy components; close defects per API 579-1 FFS.

由结构化 KB 数据合成（compose，非大模型实时推理）；所有结论可在下方章节溯源，参数仍为合成/工程估计。Synthesized from structured KB data (compose, not real-time LLM inference); all conclusions traceable in the sections below; parameters remain synthetic / engineering estimates.

1. 设备台账与 RBI（基于风险检验）1. Equipment Registry & RBI (Risk-Based Inspection)

材质Material球墨铸铁/青铜蜗壳 + 叶轮（消防水，非易燃介质）
介质Service Fluid
设计温度/压力Design T/P40 ℃ / 1.2 MPa
名义壁厚/最小允许Nominal/Min WT12.0 / 9.0 mm
上次检验Last Inspection
损伤机理Damage Mechanisms腐蚀（水侧/外部）、空蚀/冲蚀、磨损、机械密封失效
后果类型Consequence TypeOperational、Safety
检验有效性Inspection Effectiveness
置信度Confidence0.82
腐蚀速率(估)Corrosion Rate (est.)
壁厚历史趋势（mm）Wall-thickness history trend (mm)
无壁厚历史
适用标准Applicable Standards
NFPA 20 NFPA 25 API 610

2. FMEA 风险画像（AIAG-VDA 2019 AP）2. FMEA Risk Profile (AIAG-VDA 2019 AP)

共 13 个 FM，其中Total {len(fms)} FMs, of which 4 个高风险（S≥8 或 O≥8）are high-risk (S≥8 or O≥8)
FMFMSSOODDAPAP后果Consequence机理Mechanism证据Evidence
火灾时无法启动 ▸ 展开▸ expand1023中Safety控制/驱动故障致无法启动2
驱动电机/柴油机失效 ▸ 展开▸ expand934中Safety,Operational驱动故障致无动力1
控制盘/启动回路失效 ▸ 展开▸ expand924中Safety控制回路故障致无响应1
吸水口堵塞/液位低 ▸ 展开▸ expand825中Operational,Safety吸水口堵塞致断流1
叶轮磨损/汽蚀 ▸ 展开▸ expand735中Operational,Safety汽蚀/磨损致性能下降1
止回阀失效/回流 ▸ 展开▸ expand735中Operational,Safety止回阀失效致回流1
轴承失效 ▸ 展开▸ expand735中Operational轴承失效致卡滞1
出口阀/蝶阀失效 ▸ 展开▸ expand735中Operational,Safety出口阀失效致出水不足1
密封泄漏 ▸ 展开▸ expand635低Operational密封磨损致泄漏1
稳压泵（jockey）失效 ▸ 展开▸ expand635低Operational稳压泵故障致压力波动1
联轴器不对中/失效 ▸ 展开▸ expand635低Operational联轴器失效致传递中断1
测试/泄压阀卡涩 ▸ 展开▸ expand726中Safety,Operational泄压阀卡涩致保护失效1
泵体/管路腐蚀（长期备用） ▸ 展开▸ expand727中Safety,Operational长期备用致腐蚀1

3. PMI 材质验证判定（API RP 578）3. PMI Material Verification (API RP 578)

判定：Decision: exempt — 非承压金属/结构件，API RP 578 范围外

4. ITPM 任务库（本设备）4. ITPM Task Library (this equipment)

CBM=20 I=1 PM=18 T=6
工单号WO ID类型Type描述Description周期(月)Interval (mo)成本cp(元)Cost cp (¥)成本cf(元)Cost cf (¥)预期风险削减Exp. Risk Reduc.成本来源Cost Source
ITPM-FWP-101-C04CBM状态监测/点检（密封泄漏）50001400002.5%prior-template
ITPM-FWP-101-R03CBM基于状态（On-Condition）工单：密封泄漏50001400002.5%prior-template
ITPM-FWP-101-C07CBM状态监测/点检（止回阀失效/回流）50001400002.0%prior-template
ITPM-FWP-101-C10CBM状态监测/点检（轴承失效）50001400002.5%prior-template
ITPM-FWP-101-R06CBM基于状态（On-Condition）工单：止回阀失效/回流50001400002.0%prior-template
ITPM-FWP-101-R09CBM基于状态（On-Condition）工单：轴承失效50001400002.5%prior-template
ITPM-FWP-101-C12CBM状态监测/点检（出口阀/蝶阀失效）50001400002.0%prior-template
ITPM-FWP-101-R11T隐蔽故障功能测试（Failure-Finding）工单：出口阀/蝶阀失效50001400002.0%prior-template
ITPM-FWP-101-C06CBM状态监测/点检（稳压泵（jockey）失效）50001400002.0%prior-template
ITPM-FWP-101-C11CBM状态监测/点检（联轴器不对中/失效）50001400002.0%prior-template
ITPM-FWP-101-R05T隐蔽故障功能测试（Failure-Finding）工单：稳压泵（jockey）失效50001400002.0%prior-template
ITPM-FWP-101-R10CBM基于状态（On-Condition）工单：联轴器不对中/失效50001400002.0%prior-template
ITPM-FWP-101-C13CBM状态监测/点检（测试/泄压阀卡涩）50001400001.5%prior-template
ITPM-FWP-101-R12T隐蔽故障功能测试（Failure-Finding）工单：测试/泄压阀卡涩50001400001.5%prior-template
ITPM-FWP-101-C08CBM状态监测/点检（控制盘/启动回路失效）50001400001.5%prior-template
ITPM-FWP-101-R07T隐蔽故障功能测试（Failure-Finding）工单：控制盘/启动回路失效50001400001.5%prior-template
ITPM-FWP-101-C03CBM状态监测/点检（叶轮磨损/汽蚀）50001400002.0%prior-template
ITPM-FWP-101-C09CBM状态监测/点检（吸水口堵塞/液位低）50001400001.5%prior-template
ITPM-FWP-101-R02CBM基于状态（On-Condition）工单：叶轮磨损/汽蚀50001400002.0%prior-template
ITPM-FWP-101-R08CBM基于状态（On-Condition）工单：吸水口堵塞/液位低50001400001.5%prior-template
ITPM-FWP-101-C02CBM状态监测/点检（火灾时无法启动）50001400001.5%prior-template
ITPM-FWP-101-R01T隐蔽故障功能测试（Failure-Finding）工单：火灾时无法启动50001400001.5%prior-template
ITPM-FWP-101-C05CBM状态监测/点检（驱动电机/柴油机失效）50001400002.0%prior-template
ITPM-FWP-101-R04T隐蔽故障功能测试（Failure-Finding）工单：驱动电机/柴油机失效50001400002.0%prior-template
ITPM-FWP-101-C14CBM状态监测/点检（泵体/管路腐蚀（长期备用））50001400001.5%prior-template
ITPM-FWP-101-R13CBM基于状态（On-Condition）工单：泵体/管路腐蚀（长期备用）50001400001.5%prior-template
ITPM-FWP-101-I01IUT 定点测厚240—prior-template
ITPM-FWP-101-P15PM月度启动测试120—prior-template
ITPM-FWP-101-P16PMNFPA 25 周检120—prior-template
ITPM-FWP-101-P17PM性能测试120—prior-template
ITPM-FWP-101-P18PM解体检查120—prior-template
ITPM-FWP-101-P19PM密封检查120—prior-template
ITPM-FWP-101-P20PM柴油机带载测试120—prior-template
ITPM-FWP-101-P21PM电池维护120—prior-template
ITPM-FWP-101-P22PM压力开关校验120—prior-template
ITPM-FWP-101-P23PM止回阀检查120—prior-template
ITPM-FWP-101-P24PM控制回路测试120—prior-template
ITPM-FWP-101-P25PM吸水池清理120—prior-template
ITPM-FWP-101-P26PM液位监测120—prior-template
ITPM-FWP-101-P27PM振动/温度监测120—prior-template
ITPM-FWP-101-P28PM对中检查120—prior-template
ITPM-FWP-101-P29PM阀门行程测试120—prior-template
ITPM-FWP-101-P30PM泄压阀校验120—prior-template
ITPM-FWP-101-P31PM壁厚检测120—prior-template
ITPM-FWP-101-P32PM涂层维护120—prior-template

4.1 处方与成本权衡4.1 Prescription & Cost Trade-off

成本取自 crq 参数（cp=检验成本，cf=失效纠正成本），预期风险削减为不执行该工单的年度失效概率上限近似。当前 crq 未标实测来源，统一标注 prior-template（非装置实测成本）；实测数据经 ingest_measured 审批并入后转 posterior，削减值将升级为风险成本率精算（goal_planning._cost_rate_at）。Costs are drawn from crq parameters (cp = inspection cost, cf = failure correction cost); expected risk reduction approximates the upper bound of annual failure probability if the work order is not executed. Current crq has no measured source, uniformly tagged prior-template (not as-found plant cost); once measured data is approved and ingested via ingest_measured it switches to posterior, and the reduction upgrades to a risk-cost-rate actuarial value (goal_planning._cost_rate_at).

5. RCM 维修决策（策略落地）5. RCM Maintenance Decisions (Strategy Landing)

本设备 13/13 个 FM 已落 RCM 维修决策；分布：13/13 FMs have RCM decisions; distribution: CBM 7 PM 6 工程推导eng. infer

高风险 FM 的 RCM 维修决策RCM decisions for high-risk FMs
FMFM决策Decision策略Strategy推荐任务Task间隔Interval
火灾时无法启动PM主动维修(Scheduled)标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
驱动电机/柴油机失效PM主动维修(Scheduled)绝缘/电气试验 + 继电保护定值校核 + 操动机构特性测试高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
控制盘/启动回路失效PM主动维修(Scheduled)绝缘/电气试验 + 继电保护定值校核 + 操动机构特性测试; 标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
吸水口堵塞/液位低CBM视情维修(On-Condition)入口压力/温度监测 + 叶轮表面蚀坑检查, 优化 NPSH 工况; 按压差/效率监测设定清洗周期 + 过滤/防堵维护高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)

ITPM 总工单 45 张，RCM 派生 13 张；KB→工单闭环已建立，供 CMMS/SAP 消费。所有决策均属工程推导（非实测台账），执行前须经设备主管确认。Total 45 ITPM work orders, 13 RCM-derived; KB→work-order closed loop established for CMMS/SAP consumption. All decisions are engineering inference (not measured field data), subject to equipment-owner confirmation before execution.

6. 完整性结论与行动6. Integrity Conclusion & Actions

MIQA 状态MIQA Status
完整性等级Integrity LevelNone / 5
上次全面检验Last Full Inspection
下次检验到期Next Inspection Due
MOC 关联MOC Link
建议优先级Recommended Priority

存在 4 个高风险 FM，建议优先安排 RBI 定点测厚与在线监测复核；对含合金部件执行 PMI 抽检。缺陷按 API 579-1 FFS 闭环。There are 4 high-risk FMs; prioritize RBI spot thickness measurement and online-monitoring review; perform PMI sampling on alloy components. Close defects per API 579-1 FFS.