设备完整性一页纸Asset Integrity One-Pager · R-201A · 反应器R-201A · Reactor

类型Type：反应器Reactor · 生成于Generated 2026-08-08 · 数据源：本地 KB（合成/工程估计）Source: local KB (synthetic / engineering estimate)
诚实声明：本页基于种子本体（prior·标准派生）生成，壁厚/材质/可靠性参数为合成或工程估计值，非装置实测；实测数据灌入后该页将自动转为 posterior（实测更新） 态。PMI/ITPM/RCM 结论不替代现场 PMI 实测与正式 FFS 评估。RCM 派生工单（source=KB.derived_rcm）为规则启发式派单，非已验证 JA1011 RCM 分析。Honesty statement: This page is generated from a seed ontology (prior · standard-derived). Wall-thickness / material / reliability parameters are synthetic or engineering estimates, NOT as-found plant measurements; once measured data is ingested the page automatically switches to the posterior (measured-update) state. PMI/ITPM/RCM conclusions do NOT replace field PMI measurement or formal FFS assessment. RCM-derived work orders (source=KB.derived_rcm) are rule-based heuristic dispatches, not validated JA1011 RCM analyses.
A
关键性等级Criticality Class
2
完整性等级 (1-5)Integrity Level (1-5)
45
失效模式 FM 数Failure Modes (FM)
18
高风险 FM (S≥8 或 O≥8)High-risk FM (S≥8 or O≥8)
187
ITPM 工单数ITPM Work Orders
2027-09
下次全面检验Next Full Inspection
AI 解读（智能洞察）AI Interpretation (Insight)

本设备共 45 个失效模式（FM），其中 18 个为高风险（S≥8 或 O≥8）。 主导风险来自「桨叶脱落 (Blade Detachment)」（S=10, O=8, AP=高）。 主要失效机理：疲劳, 冲蚀/磨损, 均匀腐蚀/氧化, SCC（应力腐蚀）, 蠕变, 外部腐蚀/CUI。 RCM 维修决策以 CBM 为主（CBM 37 / PM 2 / RTF 6）。 建议优先对高风险 FM 安排 RBI 定点测厚与在线监测复核；含合金部件须执行 PMI 抽检；缺陷按 API 579-1 FFS 闭环。This equipment has 45 failure modes (FM), of which 18 are high-risk (S≥8 or O≥8). The dominant risk is '桨叶脱落 (Blade Detachment)' (S=10, O=8, AP=高). Main failure mechanisms: 疲劳, 冲蚀/磨损, 均匀腐蚀/氧化, SCC（应力腐蚀）, 蠕变, 外部腐蚀/CUI. RCM maintenance decisions are dominated by CBM (CBM 37 / PM 2 / RTF 6). Recommendation: prioritize RBI spot thickness measurement and online-monitoring review for high-risk FMs; perform PMI sampling on alloy components; close defects per API 579-1 FFS.

由结构化 KB 数据合成（compose，非大模型实时推理）；所有结论可在下方章节溯源，参数仍为合成/工程估计。Synthesized from structured KB data (compose, not real-time LLM inference); all conclusions traceable in the sections below; parameters remain synthetic / engineering estimates.

1. 设备台账与 RBI（基于风险检验）1. Equipment Registry & RBI (Risk-Based Inspection)

材质Material不锈钢/合金钢
介质Service Fluid反应物料（易燃/腐蚀）
设计温度/压力Design T/P250 ℃ / 3.0 MPa
名义壁厚/最小允许Nominal/Min WT22.0 / 17.0 mm
上次检验Last Inspection2025-09
损伤机理Damage Mechanisms疲劳、冲蚀/磨损、均匀腐蚀/氧化、SCC（应力腐蚀）、蠕变、外部腐蚀/CUI
后果类型Consequence TypeSafety、Environmental
检验有效性Inspection Effectiveness0.88
置信度Confidence0.8
腐蚀速率(估)Corrosion Rate (est.)0.510 mm/yr
壁厚历史趋势（mm）Wall-thickness history trend (mm)
17.016.5
适用标准Applicable Standards
API 581-2025 API 580 API 571 API 579-1/ASME FFS-1 GB/T 44692 GB/T 21109

2. FMEA 风险画像（AIAG-VDA 2019 AP）2. FMEA Risk Profile (AIAG-VDA 2019 AP)

共 45 个 FM，其中Total {len(fms)} FMs, of which 18 个高风险（S≥8 或 O≥8）are high-risk (S≥8 or O≥8)
FMFMSSOODDAPAP后果Consequence机理Mechanism证据Evidence
桨叶脱落 (Blade Detachment) ▸ 展开▸ expand1085高Safety,Environmental—1
疲劳断裂 (Fatigue Fracture) ▸ 展开▸ expand984高Safety,Environmental—1
疲劳提前爆破 (Premature Rupture) ▸ 展开▸ expand973中Safety,Environmental—1
泄放管线堵塞 (Vent Line Blockage) ▸ 展开▸ expand1063中Safety,Environmental—1
轴承失效 (Bearing Failure) ▸ 展开▸ expand784中Safety—1
应力腐蚀开裂 (SCC) ▸ 展开▸ expand965高Safety,Environmental—1
干运转烧毁 (Dry-running Burn) ▸ 展开▸ expand964中Safety,Environmental—1
半管焊缝泄漏 (Half-pipe Weld Leak) ▸ 展开▸ expand965高Safety,Environmental—1
焊缝裂纹 (Weld Crack) ▸ 展开▸ expand865中Safety,Environmental—1
搪玻璃层破损 (Glass-lining Failure) ▸ 展开▸ expand953中Safety,Environmental—1
夹套内腐蚀 (Jacket Corrosion) ▸ 展开▸ expand863中Safety,Environmental—1
淬灭系统失效 (Quench System Failure) ▸ 展开▸ expand1043中Safety,Environmental—1
套管腐蚀穿孔 (Thermowell Corrosion) ▸ 展开▸ expand863中Safety,Environmental—1
桨叶裂纹 (Blade Crack) ▸ 展开▸ expand853中Safety,Environmental—1
搪玻璃爆瓷/破损 (Glass-lining Damage) ▸ 展开▸ expand943中Safety,Environmental—1
内部腐蚀减薄 (Internal Corrosion Thinning) ▸ 展开▸ expand853中Safety,Environmental—1
盘管腐蚀穿孔 (Coil Perforation) ▸ 展开▸ expand853中Safety,Environmental—1
冲洗液中断/压力不足 (Flush Loss) ▸ 展开▸ expand842中Safety,Environmental—1
起跳值偏移 (Set Point Drift) ▸ 展开▸ expand764中Safety—1
背压侧腐蚀 (Backside Corrosion) ▸ 展开▸ expand763中Safety—1
齿轮磨损/点蚀 (Gear Wear/Pitting) ▸ 展开▸ expand754中Safety—1
弹簧失效 (Spring Failure) ▸ 展开▸ expand754中Safety—1
法兰面腐蚀 (Flange Face Corrosion) ▸ 展开▸ expand753中Safety—1
弯曲变形 (Bending) ▸ 展开▸ expand744中Safety—1
键槽磨损/裂纹 (Keyway Wear) ▸ 展开▸ expand654中Safety—1
腐蚀/冲蚀 (Corrosion/Erosion) ▸ 展开▸ expand743中Safety—1
端面磨损 (Face Wear) ▸ 展开▸ expand654中Safety—1
辅助密封泄漏 (Secondary Seal Leak) ▸ 展开▸ expand654中Safety—1
垫片老化/蠕变泄漏 (Gasket Aging) ▸ 展开▸ expand653中Safety—1
电极污染/老化 (Electrode Fouling) ▸ 展开▸ expand653中Safety—1
腐蚀 (Corrosion) ▸ 展开▸ expand553中Operational—1
O圈老化 (O-ring Aging) ▸ 展开▸ expand554中Operational—1
夹套结垢→传热效率下降 (Jacket Fouling) ▸ 展开▸ expand463中Operational—1
盘管振动疲劳 (Vibration Fatigue) ▸ 展开▸ expand644中Safety—1
支撑松动 (Support Loosening) ▸ 展开▸ expand464中Operational—1
阀座泄漏 (Seat Leakage) ▸ 展开▸ expand554中Safety—1
传感器漂移 (Sensor Drift) ▸ 展开▸ expand552中Operational—1
隔膜破损/堵塞 (Diaphragm Failure) ▸ 展开▸ expand734低Safety—1
油封泄漏 (Oil Seal Leak) ▸ 展开▸ expand454中Safety—1
结垢/挂料→误指示 (Coating→False Reading) ▸ 展开▸ expand633低Safety—1
标定漂移 (Calibration Drift) ▸ 展开▸ expand542中Operational—1
地脚螺栓松动 (Anchor Bolt Loosening) ▸ 展开▸ expand444中Operational—1
过滤器堵塞 (Filter Clogging) ▸ 展开▸ expand523低Operational—1
引压管堵塞 (Impulse Line Blockage) ▸ 展开▸ expand523低Operational—1
引压管堵塞 (Impulse Line Blockage) ▸ 展开▸ expand523低Operational—1

3. PMI 材质验证判定（API RP 578）3. PMI Material Verification (API RP 578)

判定：Decision: 100pct — 合金 + 安全/环境后果 → 100% 材质验证（API RP 578 高后果实践）

4. ITPM 任务库（本设备）4. ITPM Task Library (this equipment)

CBM=63 I=6 PM=118
工单号WO ID类型Type描述Description周期(月)Interval (mo)成本cp(元)Cost cp (¥)成本cf(元)Cost cf (¥)预期风险削减Exp. Risk Reduc.成本来源Cost Source
ITPM-R-201A-C49CBM状态监测/点检（结垢/挂料→误指示 (Coating→False Reading)）100014080024.4%prior-template
ITPM-R-201A-C12CBM状态监测/点检（桨叶脱落 (Blade Detachment)）196017600015.9%prior-template
ITPM-R-201A-R03CBM基于状态（On-Condition）工单（派生）：桨叶脱落 (Blade Detachment)196017600015.9%prior-template
ITPM-R-201A-C51CBM状态监测/点检（标定漂移 (Calibration Drift)）10003300024.4%prior-template
ITPM-R-201A-C34CBM状态监测/点检（半管焊缝泄漏 (Half-pipe Weld Leak)）196016720014.2%prior-template
ITPM-R-201A-R13CBM基于状态（On-Condition）工单（派生）：半管焊缝泄漏 (Half-pipe Weld Leak)196016720014.2%prior-template
ITPM-R-201A-C46CBM状态监测/点检（隔膜破损/堵塞 (Diaphragm Failure)）100014960024.4%prior-template
ITPM-R-201A-C13CBM状态监测/点检（搪玻璃爆瓷/破损 (Glass-lining Damage)）196016720010.7%prior-template
ITPM-R-201A-C30CBM状态监测/点检（垫片老化/蠕变泄漏 (Gasket Aging)）196014080010.7%prior-template
ITPM-R-201A-R04CBM基于状态（On-Condition）工单（派生）：搪玻璃爆瓷/破损 (Glass-lining Damage)196016720010.7%prior-template
ITPM-R-201A-C19CBM状态监测/点检（焊缝裂纹 (Weld Crack)）196015840014.2%prior-template
ITPM-R-201A-R08CBM基于状态（On-Condition）工单（派生）：焊缝裂纹 (Weld Crack)196015840014.2%prior-template
ITPM-R-201A-C23CBM状态监测/点检（端面磨损 (Face Wear)）196014080010.7%prior-template
ITPM-R-201A-C24CBM状态监测/点检（O圈老化 (O-ring Aging)）19603300010.7%prior-template
ITPM-R-201A-C26CBM状态监测/点检（辅助密封泄漏 (Secondary Seal Leak)）196014080010.7%prior-template
ITPM-R-201A-C27CBM状态监测/点检（干运转烧毁 (Dry-running Burn)）196016720010.7%prior-template
ITPM-R-201A-R10CBM基于状态（On-Condition）工单（派生）：干运转烧毁 (Dry-running Burn)196016720010.7%prior-template
ITPM-R-201A-C10CBM状态监测/点检（腐蚀/冲蚀 (Corrosion/Erosion)）196014960010.7%prior-template
ITPM-R-201A-C11CBM状态监测/点检（桨叶裂纹 (Blade Crack)）196015840012.5%prior-template
ITPM-R-201A-C31CBM状态监测/点检（法兰面腐蚀 (Flange Face Corrosion)）196014960012.5%prior-template
ITPM-R-201A-C35CBM状态监测/点检（盘管腐蚀穿孔 (Coil Perforation)）196015840012.5%prior-template
ITPM-R-201A-R02CBM基于状态（On-Condition）工单（派生）：桨叶裂纹 (Blade Crack)196015840012.5%prior-template
ITPM-R-201A-R14CBM基于状态（On-Condition）工单（派生）：盘管腐蚀穿孔 (Coil Perforation)196015840012.5%prior-template
ITPM-R-201A-C42CBM状态监测/点检（泄放管线堵塞 (Vent Line Blockage)）196017600012.5%prior-template
ITPM-R-201A-C43CBM状态监测/点检（淬灭系统失效 (Quench System Failure)）196017600010.7%prior-template
ITPM-R-201A-C47CBM状态监测/点检（引压管堵塞 (Impulse Line Blockage)）1960330007.1%prior-template
ITPM-R-201A-C48CBM状态监测/点检（引压管堵塞 (Impulse Line Blockage)）1960330007.1%prior-template
ITPM-R-201A-C50CBM状态监测/点检（电极污染/老化 (Electrode Fouling)）196014080010.7%prior-template
ITPM-R-201A-R16CBM基于状态（On-Condition）工单（派生）：泄放管线堵塞 (Vent Line Blockage)196017600012.5%prior-template
ITPM-R-201A-R17CBM基于状态（On-Condition）工单（派生）：淬灭系统失效 (Quench System Failure)196017600010.7%prior-template
ITPM-R-201A-C29CBM状态监测/点检（过滤器堵塞 (Filter Clogging)）1960330007.1%prior-template
ITPM-R-201A-C33CBM状态监测/点检（夹套结垢→传热效率下降 (Jacket Fouling)）19602860012.5%prior-template
ITPM-R-201A-C40CBM状态监测/点检（疲劳提前爆破 (Premature Rupture)）196016720015.9%prior-template
ITPM-R-201A-C41CBM状态监测/点检（背压侧腐蚀 (Backside Corrosion)）196014960014.2%prior-template
ITPM-R-201A-R15CBM基于状态（On-Condition）工单（派生）：疲劳提前爆破 (Premature Rupture)196016720015.9%prior-template
ITPM-R-201A-C45CBM状态监测/点检（套管腐蚀穿孔 (Thermowell Corrosion)）196015840014.2%prior-template
ITPM-R-201A-R18CBM基于状态（On-Condition）工单（派生）：套管腐蚀穿孔 (Thermowell Corrosion)196015840014.2%prior-template
ITPM-R-201A-C25CBM状态监测/点检（弹簧失效 (Spring Failure)）196014960010.7%prior-template
ITPM-R-201A-C37CBM状态监测/点检（支撑松动 (Support Loosening)）19602860012.5%prior-template
ITPM-R-201A-C39CBM状态监测/点检（阀座泄漏 (Seat Leakage)）196013200012.5%prior-template
ITPM-R-201A-C32CBM状态监测/点检（夹套内腐蚀 (Jacket Corrosion)）196015840014.2%prior-template
ITPM-R-201A-R12CBM基于状态（On-Condition）工单（派生）：夹套内腐蚀 (Jacket Corrosion)196015840014.2%prior-template
ITPM-R-201A-C44CBM状态监测/点检（传感器漂移 (Sensor Drift)）19603300012.5%prior-template
ITPM-R-201A-C28CBM状态监测/点检（冲洗液中断/压力不足 (Flush Loss)）196015840010.7%prior-template
ITPM-R-201A-R11CBM基于状态（On-Condition）工单（派生）：冲洗液中断/压力不足 (Flush Loss)196015840010.7%prior-template
ITPM-R-201A-C20CBM状态监测/点检（搪玻璃层破损 (Glass-lining Failure)）196016720012.5%prior-template
ITPM-R-201A-R09CBM基于状态（On-Condition）工单（派生）：搪玻璃层破损 (Glass-lining Failure)196016720012.5%prior-template
ITPM-R-201A-C14CBM状态监测/点检（齿轮磨损/点蚀 (Gear Wear/Pitting)）196014960012.5%prior-template
ITPM-R-201A-C15CBM状态监测/点检（轴承失效 (Bearing Failure)）196014960015.9%prior-template
ITPM-R-201A-C16CBM状态监测/点检（油封泄漏 (Oil Seal Leak)）196012320010.7%prior-template
ITPM-R-201A-R05CBM基于状态（On-Condition）工单（派生）：轴承失效 (Bearing Failure)196014960015.9%prior-template
ITPM-R-201A-C08CBM状态监测/点检（弯曲变形 (Bending)）196014960010.7%prior-template
ITPM-R-201A-C09CBM状态监测/点检（键槽磨损/裂纹 (Keyway Wear)）196014080012.5%prior-template
ITPM-R-201A-C17CBM状态监测/点检（内部腐蚀减薄 (Internal Corrosion Thinning)）196015840012.5%prior-template
ITPM-R-201A-C21CBM状态监测/点检（腐蚀 (Corrosion)）19603300010.7%prior-template
ITPM-R-201A-R06CBM基于状态（On-Condition）工单（派生）：内部腐蚀减薄 (Internal Corrosion Thinning)196015840012.5%prior-template
ITPM-R-201A-C36CBM状态监测/点检（盘管振动疲劳 (Vibration Fatigue)）196014080010.7%prior-template
ITPM-R-201A-C18CBM状态监测/点检（应力腐蚀开裂 (SCC)）196016720014.2%prior-template
ITPM-R-201A-C22CBM状态监测/点检（地脚螺栓松动 (Anchor Bolt Loosening)）19602860010.7%prior-template
ITPM-R-201A-R07CBM基于状态（On-Condition）工单（派生）：应力腐蚀开裂 (SCC)196016720014.2%prior-template
ITPM-R-201A-C07CBM状态监测/点检（疲劳断裂 (Fatigue Fracture)）196016720015.9%prior-template
ITPM-R-201A-R01CBM基于状态（On-Condition）工单（派生）：疲劳断裂 (Fatigue Fracture)196016720015.9%prior-template
ITPM-R-201A-C38CBM状态监测/点检（起跳值偏移 (Set Point Drift)）196014960014.2%prior-template
ITPM-R-201A-I01I表面 MT/PT 探伤（应力集中部位）240—prior-template
ITPM-R-201A-I02IUT 定点测厚240—prior-template
ITPM-R-201A-I03IUT 测厚网格扫查240—prior-template
ITPM-R-201A-I04IPT + 涡流（奥氏体不锈钢敏感部位）240—prior-template
ITPM-R-201A-I05I剥保温外部目视 + 抽查测厚120—prior-template
ITPM-R-201A-I06I外部目视检验120—prior-template
ITPM-R-201A-P52PM定期更换搅拌轴120—prior-template
ITPM-R-201A-P53PM进行无损探伤120—prior-template
ITPM-R-201A-P54PM测量搅拌轴直线度120—prior-template
ITPM-R-201A-P55PM监测弯曲振动120—prior-template
ITPM-R-201A-P56PM检查键槽尺寸120—prior-template
ITPM-R-201A-P57PM着色探伤检查裂纹120—prior-template
ITPM-R-201A-P58PM测量桨叶厚度120—prior-template
ITPM-R-201A-P59PM检查表面腐蚀坑120—prior-template
ITPM-R-201A-P60PM监测介质成分120—prior-template
ITPM-R-201A-P61PM着色探伤检查桨叶表面120—prior-template
ITPM-R-201A-P62PM超声波检测焊缝120—prior-template
ITPM-R-201A-P63PM定期更换连接螺栓120—prior-template
ITPM-R-201A-P64PM检查焊接质量120—prior-template
ITPM-R-201A-P65PM检查搪玻璃层表面120—prior-template
ITPM-R-201A-P66PM电火花检测120—prior-template
ITPM-R-201A-P67PM建立SIL评估（按IEC 61511）确定安全完整性等级120—prior-template
ITPM-R-201A-P68PM每1个月执行proof test验证保护层有效性120—prior-template
ITPM-R-201A-P69PM检查齿轮齿面120—prior-template
ITPM-R-201A-P70PM测量齿厚120—prior-template
ITPM-R-201A-P71PM监测齿轮箱振动120—prior-template
ITPM-R-201A-P72PM定期更换轴承120—prior-template
ITPM-R-201A-P73PM监测轴承振动和温度120—prior-template
ITPM-R-201A-P74PM每运行40000小时更换油封120—prior-template
ITPM-R-201A-P75PM检查轴表面磨损情况120—prior-template
ITPM-R-201A-P76PM定期测厚120—prior-template
ITPM-R-201A-P77PM检查腐蚀速率120—prior-template
ITPM-R-201A-P78PM根据腐蚀速率预测剩余寿命120—prior-template
ITPM-R-201A-P79PM定期进行无损检测（如PT、MT）120—prior-template
ITPM-R-201A-P80PM监控应力水平120—prior-template
ITPM-R-201A-P81PM控制介质成分120—prior-template
ITPM-R-201A-P82PM定期进行无损检测（如RT、UT）120—prior-template
ITPM-R-201A-P83PM监控焊缝区域120—prior-template
ITPM-R-201A-P84PM检查焊接工艺参数120—prior-template
ITPM-R-201A-P85PM定期目视检查搪玻璃层120—prior-template
ITPM-R-201A-P86PM进行电火花检测120—prior-template
ITPM-R-201A-P87PM监控温度变化速率120—prior-template
ITPM-R-201A-P88PM每5年重新防腐涂装120—prior-template
ITPM-R-201A-P89PM检查支座腐蚀情况120—prior-template
ITPM-R-201A-P90PM定期检查地脚螺栓扭矩120—prior-template
ITPM-R-201A-P91PM检查振动情况120—prior-template
ITPM-R-201A-P92PM必要时重新紧固120—prior-template
ITPM-R-201A-P93PM每运行25000小时更换机械密封120—prior-template
ITPM-R-201A-P94PM检查密封端面磨损情况120—prior-template
ITPM-R-201A-P95PM每运行25000小时更换O型圈120—prior-template
ITPM-R-201A-P96PM检查O型圈状态120—prior-template
ITPM-R-201A-P97PM每运行25000小时更换弹簧120—prior-template
ITPM-R-201A-P98PM检查弹簧疲劳情况120—prior-template
ITPM-R-201A-P99PM每运行25000小时更换辅助密封圈120—prior-template
ITPM-R-201A-P100PM检查安装质量120—prior-template
ITPM-R-201A-P101PM安装干运转保护装置120—prior-template
ITPM-R-201A-P102PM确保密封腔有冲洗液时才能启动120—prior-template
ITPM-R-201A-P103PM安装流量开关和压力变送器120—prior-template
ITPM-R-201A-P104PM实时监控冲洗液流量和压力120—prior-template
ITPM-R-201A-P105PM报警并联锁停车120—prior-template
ITPM-R-201A-P106PM每3个月清洗或更换过滤器120—prior-template
ITPM-R-201A-P107PM检查压差120—prior-template
ITPM-R-201A-P108PM每运行40000小时更换垫片120—prior-template
ITPM-R-201A-P109PM检查法兰面状态120—prior-template
ITPM-R-201A-P110PM定期检查法兰密封面腐蚀情况120—prior-template
ITPM-R-201A-P111PM测量垫片压缩回弹性能120—prior-template
ITPM-R-201A-P112PM根据腐蚀速率预测更换周期120—prior-template
ITPM-R-201A-P113PM定期测厚检查夹套内壁120—prior-template
ITPM-R-201A-P114PM监测腐蚀速率120—prior-template
ITPM-R-201A-P115PM根据壁厚减薄趋势安排维修120—prior-template
ITPM-R-201A-P116PM定期清洗夹套120—prior-template
ITPM-R-201A-P117PM使用在线除垢装置120—prior-template
ITPM-R-201A-P118PM优化水质或介质过滤120—prior-template
ITPM-R-201A-P119PM定期进行焊缝无损检测（PT/MT）120—prior-template
ITPM-R-201A-P120PM检查焊缝外观120—prior-template
ITPM-R-201A-P121PM监测泄漏迹象120—prior-template
ITPM-R-201A-P122PM定期测厚检查盘管120—prior-template
ITPM-R-201A-P123PM监测介质腐蚀性120—prior-template
ITPM-R-201A-P124PM根据腐蚀速率预测寿命120—prior-template
ITPM-R-201A-P125PM监测振动水平120—prior-template
ITPM-R-201A-P126PM检查盘管支撑状态120—prior-template
ITPM-R-201A-P127PM分析振动频谱120—prior-template
ITPM-R-201A-P128PM定期检查并紧固支撑件120—prior-template
ITPM-R-201A-P129PM检查螺栓扭矩120—prior-template
ITPM-R-201A-P130PM检查支架磨损120—prior-template
ITPM-R-201A-P131PM定期校验安全阀整定压力120—prior-template
ITPM-R-201A-P132PM检查弹簧状态120—prior-template
ITPM-R-201A-P133PM清洁阀座120—prior-template
ITPM-R-201A-P134PM定期进行密封性试验120—prior-template
ITPM-R-201A-P135PM检查阀座密封面120—prior-template
ITPM-R-201A-P136PM清洁杂质120—prior-template
ITPM-R-201A-P137PM定期更换爆破片120—prior-template
ITPM-R-201A-P138PM检查安装应力120—prior-template
ITPM-R-201A-P139PM记录操作压力波动120—prior-template
ITPM-R-201A-P140PM检查背压侧腐蚀情况120—prior-template
ITPM-R-201A-P141PM保持背压侧干燥120—prior-template
ITPM-R-201A-P142PM使用耐腐蚀材料120—prior-template
ITPM-R-201A-P143PM定期清理泄放管线120—prior-template
ITPM-R-201A-P144PM检查有无沉积物120—prior-template
ITPM-R-201A-P145PM使用防堵设计120—prior-template
ITPM-R-201A-P146PM定期测试淬灭系统功能120—prior-template
ITPM-R-201A-P147PM检查淬灭剂存量120—prior-template
ITPM-R-201A-P148PM检查供应系统120—prior-template
ITPM-R-201A-P149PM定期校准温度传感器120—prior-template
ITPM-R-201A-P150PM检查接线120—prior-template
ITPM-R-201A-P151PM对比冗余传感器120—prior-template
ITPM-R-201A-P152PM定期测厚检查套管120—prior-template
ITPM-R-201A-P153PM检查腐蚀情况120—prior-template
ITPM-R-201A-P154PM根据腐蚀速率更换120—prior-template
ITPM-R-201A-P155PM定期检查隔膜外观120—prior-template
ITPM-R-201A-P156PM监测压力波动120—prior-template
ITPM-R-201A-P157PM安装过滤器防止堵塞120—prior-template
ITPM-R-201A-P158PM定期吹扫引压管120—prior-template
ITPM-R-201A-P159PM检查介质结晶倾向120—prior-template
ITPM-R-201A-P160PM安装伴热或冲洗系统120—prior-template
ITPM-R-201A-P161PM定期清洗测量元件120—prior-template
ITPM-R-201A-P162PM检查介质结垢特性120—prior-template
ITPM-R-201A-P163PM安装清洗装置120—prior-template
ITPM-R-201A-P164PM定期清洗电极120—prior-template
ITPM-R-201A-P165PM更换老化电极120—prior-template
ITPM-R-201A-P166PM校准仪表120—prior-template
ITPM-R-201A-P167PM定期标定仪表120—prior-template
ITPM-R-201A-P168PM记录漂移趋势120—prior-template
ITPM-R-201A-P169PM调整标定周期120—prior-template

4.1 处方与成本权衡4.1 Prescription & Cost Trade-off

成本取自 crq 参数（cp=检验成本，cf=失效纠正成本），预期风险削减为不执行该工单的年度失效概率上限近似。当前 crq 未标实测来源，统一标注 prior-template（非装置实测成本）；实测数据经 ingest_measured 审批并入后转 posterior，削减值将升级为风险成本率精算（goal_planning._cost_rate_at）。Costs are drawn from crq parameters (cp = inspection cost, cf = failure correction cost); expected risk reduction approximates the upper bound of annual failure probability if the work order is not executed. Current crq has no measured source, uniformly tagged prior-template (not as-found plant cost); once measured data is approved and ingested via ingest_measured it switches to posterior, and the reduction upgrades to a risk-cost-rate actuarial value (goal_planning._cost_rate_at).

5. RCM 维修决策（策略落地）5. RCM Maintenance Decisions (Strategy Landing)

本设备 45/45 个 FM 已落 RCM 维修决策；分布：45/45 FMs have RCM decisions; distribution: CBM 37 RTF 6 PM 2 工程推导eng. infer

高风险 FM 的 RCM 维修决策RCM decisions for high-risk FMs
FMFM决策Decision策略Strategy推荐任务Task间隔Interval
疲劳断裂 (Fatigue Fracture)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 沉降/变形观测 + 支撑/基础评估高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
桨叶裂纹 (Blade Crack)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
桨叶脱落 (Blade Detachment)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
搪玻璃爆瓷/破损 (Glass-lining Damage)RTF设计改进/探测任务(Redesign)温度/红外热成像监测, 超温报警与根因排查; 材质复检 + 无损检测 + 设计/材质升级整改(RTF); 防静电/惰化/接地设计整改 + 环境控制(RTF)高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
轴承失效 (Bearing Failure)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 温度/红外热成像监测, 超温报警与根因排查; 振动频谱分析 + 动平衡 + 激光对中, 状态监测趋势管理; 绝缘/电气试验 + 继电保护定值校核 + 操动机构特性测试高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
内部腐蚀减薄 (Internal Corrosion Thinning)RTF设计改进/探测任务(Redesign)温度/红外热成像监测, 超温报警与根因排查; 材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
应力腐蚀开裂 (SCC)CBM视情维修(On-Condition)无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
焊缝裂纹 (Weld Crack)CBM视情维修(On-Condition)状态监测/定期检查, 按趋势与阈值管理高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
搪玻璃层破损 (Glass-lining Failure)RTF设计改进/探测任务(Redesign)温度/红外热成像监测, 超温报警与根因排查; 材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 防静电/惰化/接地设计整改 + 环境控制(RTF)高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
干运转烧毁 (Dry-running Burn)CBM视情维修(On-Condition)温度/红外热成像监测, 超温报警与根因排查; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
冲洗液中断/压力不足 (Flush Loss)CBM视情维修(On-Condition)按压差/效率监测设定清洗周期 + 过滤/防堵维护; 温度/红外热成像监测, 超温报警与根因排查; 标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
夹套内腐蚀 (Jacket Corrosion)CBM视情维修(On-Condition)温度/红外热成像监测, 超温报警与根因排查; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
半管焊缝泄漏 (Half-pipe Weld Leak)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 温度/红外热成像监测, 超温报警与根因排查; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
盘管腐蚀穿孔 (Coil Perforation)RTF设计改进/探测任务(Redesign)材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
疲劳提前爆破 (Premature Rupture)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
泄放管线堵塞 (Vent Line Blockage)CBM视情维修(On-Condition)按压差/效率监测设定清洗周期 + 过滤/防堵维护高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
淬灭系统失效 (Quench System Failure)PM主动维修(Scheduled)标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
套管腐蚀穿孔 (Thermowell Corrosion)RTF设计改进/探测任务(Redesign)温度/红外热成像监测, 超温报警与根因排查; 材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)

ITPM 总工单 187 张，RCM 派生 0 张；KB→工单闭环已建立，供 CMMS/SAP 消费。所有决策均属工程推导（非实测台账），执行前须经设备主管确认。Total 187 ITPM work orders, 0 RCM-derived; KB→work-order closed loop established for CMMS/SAP consumption. All decisions are engineering inference (not measured field data), subject to equipment-owner confirmation before execution.

6. 完整性结论与行动6. Integrity Conclusion & Actions

MIQA 状态MIQA Statusin_service
完整性等级Integrity Level2 / 5
上次全面检验Last Full Inspection2025-09
下次检验到期Next Inspection Due2027-09
MOC 关联MOC LinkMOC-OPC-R-201A
建议优先级Recommended Priority

存在 18 个高风险 FM，建议优先安排 RBI 定点测厚与在线监测复核；对含合金部件执行 PMI 抽检。缺陷按 API 579-1 FFS 闭环。There are 18 high-risk FMs; prioritize RBI spot thickness measurement and online-monitoring review; perform PMI sampling on alloy components. Close defects per API 579-1 FFS.