设备完整性一页纸Asset Integrity One-Pager · V-201A · 储罐V-201A · Storage Tank

类型Type：储罐Storage Tank · 生成于Generated 2026-08-08 · 数据源：本地 KB（合成/工程估计）Source: local KB (synthetic / engineering estimate)
诚实声明：本页基于种子本体（prior·标准派生）生成，壁厚/材质/可靠性参数为合成或工程估计值，非装置实测；实测数据灌入后该页将自动转为 posterior（实测更新） 态。PMI/ITPM/RCM 结论不替代现场 PMI 实测与正式 FFS 评估。RCM 派生工单（source=KB.derived_rcm）为规则启发式派单，非已验证 JA1011 RCM 分析。Honesty statement: This page is generated from a seed ontology (prior · standard-derived). Wall-thickness / material / reliability parameters are synthetic or engineering estimates, NOT as-found plant measurements; once measured data is ingested the page automatically switches to the posterior (measured-update) state. PMI/ITPM/RCM conclusions do NOT replace field PMI measurement or formal FFS assessment. RCM-derived work orders (source=KB.derived_rcm) are rule-based heuristic dispatches, not validated JA1011 RCM analyses.
A
关键性等级Criticality Class
2
完整性等级 (1-5)Integrity Level (1-5)
24
失效模式 FM 数Failure Modes (FM)
11
高风险 FM (S≥8 或 O≥8)High-risk FM (S≥8 or O≥8)
109
ITPM 工单数ITPM Work Orders
2027-09
下次全面检验Next Full Inspection
AI 解读（智能洞察）AI Interpretation (Insight)

本设备共 24 个失效模式（FM），其中 11 个为高风险（S≥8 或 O≥8）。 主导风险来自「底板焊缝开裂 (Bottom Weld Crack)」（S=9, O=4, AP=高）。 主要失效机理：均匀腐蚀/氧化, SCC（应力腐蚀）, 冲蚀/磨损, 疲劳。 RCM 维修决策以 CBM 为主（CBM 20 / PM 0 / RTF 4）。 建议优先对高风险 FM 安排 RBI 定点测厚与在线监测复核；含合金部件须执行 PMI 抽检；缺陷按 API 579-1 FFS 闭环。This equipment has 24 failure modes (FM), of which 11 are high-risk (S≥8 or O≥8). The dominant risk is '底板焊缝开裂 (Bottom Weld Crack)' (S=9, O=4, AP=高). Main failure mechanisms: 均匀腐蚀/氧化, SCC（应力腐蚀）, 冲蚀/磨损, 疲劳. RCM maintenance decisions are dominated by CBM (CBM 20 / PM 0 / RTF 4). Recommendation: prioritize RBI spot thickness measurement and online-monitoring review for high-risk FMs; perform PMI sampling on alloy components; close defects per API 579-1 FFS.

由结构化 KB 数据合成（compose，非大模型实时推理）；所有结论可在下方章节溯源，参数仍为合成/工程估计。Synthesized from structured KB data (compose, not real-time LLM inference); all conclusions traceable in the sections below; parameters remain synthetic / engineering estimates.

1. 设备台账与 RBI（基于风险检验）1. Equipment Registry & RBI (Risk-Based Inspection)

材质Material碳钢
介质Service Fluid原料/产品（烃类）
设计温度/压力Design T/P40 ℃ / 0.05 MPa
名义壁厚/最小允许Nominal/Min WT400.0 / 350.0 mm
上次检验Last Inspection2025-09
损伤机理Damage Mechanisms均匀腐蚀/氧化、SCC（应力腐蚀）、冲蚀/磨损、疲劳
后果类型Consequence TypeOperational
检验有效性Inspection Effectiveness0.82
置信度Confidence0.78
腐蚀速率(估)Corrosion Rate (est.)10.500 mm/yr
壁厚历史趋势（mm）Wall-thickness history trend (mm)
350.0339.5
适用标准Applicable Standards
API 581-2025 API 580 API 571 API 579-1/ASME FFS-1 GB/T 44692 GB/T 21109

2. FMEA 风险画像（AIAG-VDA 2019 AP）2. FMEA Risk Profile (AIAG-VDA 2019 AP)

共 24 个 FM，其中Total {len(fms)} FMs, of which 11 个高风险（S≥8 或 O≥8）are high-risk (S≥8 or O≥8)
FMFMSSOODDAPAP后果Consequence机理Mechanism证据Evidence
底板腐蚀穿孔 (Bottom Plate Perforation) ▸ 展开▸ expand863中Operational—2
混凝土开裂 (Concrete Crack) ▸ 展开▸ expand683中Operational—2
底板焊缝开裂 (Bottom Weld Crack) ▸ 展开▸ expand945高Operational—2
密封泄漏→VOCs排放 (Seal Leak) ▸ 展开▸ expand584中Safety—2
不均匀沉降 (Differential Settlement) ▸ 展开▸ expand854中Operational—2
密封面腐蚀→泄漏 (Seat Corrosion) ▸ 展开▸ expand583中Safety—2
阻火芯堵塞 (Element Plugging) ▸ 展开▸ expand853中Operational—2
浮子穿孔 (Displacer Perforation) ▸ 展开▸ expand853中Operational—2
焊缝裂纹 (Weld Crack) ▸ 展开▸ expand845中Safety—2
垫层破损→罐底腐蚀 (Pad Failure) ▸ 展开▸ expand844中Operational—2
氮气供应中断 (N2 Supply Loss) ▸ 展开▸ expand923中Safety—2
保温层下腐蚀 (CUI) ▸ 展开▸ expand774中Operational—2
沉积物下腐蚀 (Under-deposit Corrosion) ▸ 展开▸ expand763中Operational—2
浮盘卡涩/沉没 (Floating Roof Sticking) ▸ 展开▸ expand753中Operational—2
钢丝卡涩/断裂 (Wire Sticking) ▸ 展开▸ expand753中Operational—2
开关触点腐蚀 (Contact Corrosion) ▸ 展开▸ expand663中Operational—2
罐壁减薄 (Shell Thinning) ▸ 展开▸ expand653中Operational—2
罐顶腐蚀穿孔 (Roof Corrosion) ▸ 展开▸ expand653中Operational—2
阀盘冻结/卡涩 (Freezing/Sticking) ▸ 展开▸ expand744中Operational—2
阻火芯腐蚀 (Element Corrosion) ▸ 展开▸ expand653中Operational—2
天线结垢→信号衰减 (Antenna Fouling) ▸ 展开▸ expand563中Operational—2
调节阀故障 (Control Valve Failure) ▸ 展开▸ expand732低Operational—2
电子单元故障 (Electronics Failure) ▸ 展开▸ expand732低Operational—2
浮球卡涩 (Float Sticking) ▸ 展开▸ expand733低Operational—2

3. PMI 材质验证判定（API RP 578）3. PMI Material Verification (API RP 578)

判定：Decision: exempt_carbon_steel — 碳钢件豁免 PMI（记录在案），API RP 578 §4

4. ITPM 任务库（本设备）4. ITPM Task Library (this equipment)

CBM=35 I=4 PM=70
工单号WO ID类型Type描述Description周期(月)Interval (mo)成本cp(元)Cost cp (¥)成本cf(元)Cost cf (¥)预期风险削减Exp. Risk Reduc.成本来源Cost Source
ITPM-V-201A-C24CBM状态监测/点检（电子单元故障 (Electronics Failure)）10004180024.4%prior-template
ITPM-V-201A-C28CBM状态监测/点检（浮球卡涩 (Float Sticking)）10004180024.4%prior-template
ITPM-V-201A-C06CBM状态监测/点检（底板焊缝开裂 (Bottom Weld Crack)）19605060010.7%prior-template
ITPM-V-201A-R02CBM基于状态（On-Condition）工单（派生）：底板焊缝开裂 (Bottom Weld Crack)19605060010.7%prior-template
ITPM-V-201A-C22CBM状态监测/点检（调节阀故障 (Control Valve Failure)）10004180024.4%prior-template
ITPM-V-201A-C18CBM状态监测/点检（密封面腐蚀→泄漏 (Seat Corrosion)）196013200015.9%prior-template
ITPM-V-201A-R08CBM基于状态（On-Condition）工单（派生）：密封面腐蚀→泄漏 (Seat Corrosion)196013200015.9%prior-template
ITPM-V-201A-C23CBM状态监测/点检（天线结垢→信号衰减 (Antenna Fouling)）19603300012.5%prior-template
ITPM-V-201A-C09CBM状态监测/点检（焊缝裂纹 (Weld Crack)）196015840010.7%prior-template
ITPM-V-201A-R03CBM基于状态（On-Condition）工单（派生）：焊缝裂纹 (Weld Crack)196015840010.7%prior-template
ITPM-V-201A-C17CBM状态监测/点检（阀盘冻结/卡涩 (Freezing/Sticking)）19604180010.7%prior-template
ITPM-V-201A-C20CBM状态监测/点检（阻火芯腐蚀 (Element Corrosion)）19603740010.7%prior-template
ITPM-V-201A-C21CBM状态监测/点检（氮气供应中断 (N2 Supply Loss)）19601672007.1%prior-template
ITPM-V-201A-R10CBM基于状态（On-Condition）工单（派生）：氮气供应中断 (N2 Supply Loss)19601672007.1%prior-template
ITPM-V-201A-C11CBM状态监测/点检（罐顶腐蚀穿孔 (Roof Corrosion)）19603740010.7%prior-template
ITPM-V-201A-C19CBM状态监测/点检（阻火芯堵塞 (Element Plugging)）2200462006.5%prior-template
ITPM-V-201A-R09CBM基于状态（On-Condition）工单（派生）：阻火芯堵塞 (Element Plugging)2200462006.5%prior-template
ITPM-V-201A-C25CBM状态监测/点检（钢丝卡涩/断裂 (Wire Sticking)）19604180010.7%prior-template
ITPM-V-201A-C26CBM状态监测/点检（浮子穿孔 (Displacer Perforation)）19604620012.5%prior-template
ITPM-V-201A-C27CBM状态监测/点检（开关触点腐蚀 (Contact Corrosion)）19603740012.5%prior-template
ITPM-V-201A-R11CBM基于状态（On-Condition）工单（派生）：浮子穿孔 (Displacer Perforation)19604620012.5%prior-template
ITPM-V-201A-C05CBM状态监测/点检（底板腐蚀穿孔 (Bottom Plate Perforation)）19604620014.2%prior-template
ITPM-V-201A-R01CBM基于状态（On-Condition）工单（派生）：底板腐蚀穿孔 (Bottom Plate Perforation)19604620014.2%prior-template
ITPM-V-201A-C08CBM状态监测/点检（罐壁减薄 (Shell Thinning)）19603740010.7%prior-template
ITPM-V-201A-C13CBM状态监测/点检（密封泄漏→VOCs排放 (Seal Leak)）196013200015.9%prior-template
ITPM-V-201A-R04CBM基于状态（On-Condition）工单（派生）：密封泄漏→VOCs排放 (Seal Leak)196013200015.9%prior-template
ITPM-V-201A-C12CBM状态监测/点检（浮盘卡涩/沉没 (Floating Roof Sticking)）2200418006.5%prior-template
ITPM-V-201A-C15CBM状态监测/点检（混凝土开裂 (Concrete Crack)）19603740015.9%prior-template
ITPM-V-201A-R06CBM基于状态（On-Condition）工单（派生）：混凝土开裂 (Concrete Crack)19603740015.9%prior-template
ITPM-V-201A-C16CBM状态监测/点检（垫层破损→罐底腐蚀 (Pad Failure)）19604620010.7%prior-template
ITPM-V-201A-R07CBM基于状态（On-Condition）工单（派生）：垫层破损→罐底腐蚀 (Pad Failure)19604620010.7%prior-template
ITPM-V-201A-C10CBM状态监测/点检（保温层下腐蚀 (CUI)）19604180015.9%prior-template
ITPM-V-201A-C07CBM状态监测/点检（沉积物下腐蚀 (Under-deposit Corrosion)）2320418003.8%prior-template
ITPM-V-201A-C14CBM状态监测/点检（不均匀沉降 (Differential Settlement)）2200462006.5%prior-template
ITPM-V-201A-R05CBM基于状态（On-Condition）工单（派生）：不均匀沉降 (Differential Settlement)2200462006.5%prior-template
ITPM-V-201A-I01IUT 测厚网格扫查240—prior-template
ITPM-V-201A-I02IPT + 涡流（奥氏体不锈钢敏感部位）240—prior-template
ITPM-V-201A-I03IUT 定点测厚240—prior-template
ITPM-V-201A-I04I表面 MT/PT 探伤（应力集中部位）240—prior-template
ITPM-V-201A-P29PM定期检查底板腐蚀情况120—prior-template
ITPM-V-201A-P30PM进行底板测厚120—prior-template
ITPM-V-201A-P31PM更换腐蚀穿孔底板120—prior-template
ITPM-V-201A-P32PM定期进行焊缝无损检测（如MT、UT）120—prior-template
ITPM-V-201A-P33PM优化焊接工艺，降低残余应力120—prior-template
ITPM-V-201A-P34PM控制液位变化速率，减少循环载荷120—prior-template
ITPM-V-201A-P35PM定期清理罐底沉积物120—prior-template
ITPM-V-201A-P36PM使用在线腐蚀监测探头监测腐蚀速率120—prior-template
ITPM-V-201A-P37PM进行底板超声测厚120—prior-template
ITPM-V-201A-P38PM定期进行罐壁超声测厚120—prior-template
ITPM-V-201A-P39PM检查防腐涂层完整性120—prior-template
ITPM-V-201A-P40PM根据测厚结果制定维修计划120—prior-template
ITPM-V-201A-P41PM对焊缝进行100%无损检测（MT、UT）120—prior-template
ITPM-V-201A-P42PM控制焊接质量，消除缺陷120—prior-template
ITPM-V-201A-P43PM评估应力腐蚀环境，必要时进行热处理120—prior-template
ITPM-V-201A-P44PM定期检查保温层密封性120—prior-template
ITPM-V-201A-P45PM使用CUI专用涂层120—prior-template
ITPM-V-201A-P46PM进行保温层下壁厚检测120—prior-template
ITPM-V-201A-P47PM定期检查罐顶内表面腐蚀情况120—prior-template
ITPM-V-201A-P48PM进行罐顶测厚120—prior-template
ITPM-V-201A-P49PM修复防腐涂层120—prior-template
ITPM-V-201A-P50PM定期检查浮盘导向机构灵活性120—prior-template
ITPM-V-201A-P51PM清洁密封件和导轨120—prior-template
ITPM-V-201A-P52PM润滑运动部件120—prior-template
ITPM-V-201A-P53PM定期更换密封件120—prior-template
ITPM-V-201A-P54PM检查密封面磨损情况120—prior-template
ITPM-V-201A-P55PM进行VOCs泄漏检测120—prior-template
ITPM-V-201A-P56PM定期进行基础沉降观测120—prior-template
ITPM-V-201A-P57PM检查环形基础裂缝120—prior-template
ITPM-V-201A-P58PM评估地基稳定性120—prior-template
ITPM-V-201A-P59PM定期检查混凝土表面裂缝120—prior-template
ITPM-V-201A-P60PM进行裂缝宽度和深度检测120—prior-template
ITPM-V-201A-P61PM修补裂缝并做防水处理120—prior-template
ITPM-V-201A-P62PM检查沥青砂垫层完整性120—prior-template
ITPM-V-201A-P63PM进行罐底电位检测120—prior-template
ITPM-V-201A-P64PM修复或更换破损垫层120—prior-template
ITPM-V-201A-P65PM定期检查呼吸阀阀盘灵活性120—prior-template
ITPM-V-201A-P66PM清洁阀盘和阀座120—prior-template
ITPM-V-201A-P67PM安装加热或防冻措施120—prior-template
ITPM-V-201A-P68PM定期检查呼吸阀密封面120—prior-template
ITPM-V-201A-P69PM更换腐蚀严重的密封件120—prior-template
ITPM-V-201A-P70PM使用耐腐蚀材料120—prior-template
ITPM-V-201A-P71PM定期检查阻火芯压差120—prior-template
ITPM-V-201A-P72PM清洁或更换堵塞的阻火芯120—prior-template
ITPM-V-201A-P73PM安装过滤器预处理介质120—prior-template
ITPM-V-201A-P74PM定期检查阻火芯腐蚀情况120—prior-template
ITPM-V-201A-P75PM更换腐蚀严重的阻火芯120—prior-template
ITPM-V-201A-P76PM选用耐腐蚀材料120—prior-template
ITPM-V-201A-P77PM安装氮气压力低报警120—prior-template
ITPM-V-201A-P78PM配置备用氮气源120—prior-template
ITPM-V-201A-P79PM定期检查管道和阀门120—prior-template
ITPM-V-201A-P80PM定期检查调节阀动作120—prior-template
ITPM-V-201A-P81PM清洗阀芯120—prior-template
ITPM-V-201A-P82PM校验定位器120—prior-template
ITPM-V-201A-P83PM定期清洗天线120—prior-template
ITPM-V-201A-P84PM检查天线涂层120—prior-template
ITPM-V-201A-P85PM监测电子单元温度120—prior-template
ITPM-V-201A-P86PM检查电源稳定性120—prior-template
ITPM-V-201A-P87PM定期自检120—prior-template
ITPM-V-201A-P88PM定期润滑钢丝120—prior-template
ITPM-V-201A-P89PM检查钢丝磨损120—prior-template
ITPM-V-201A-P90PM更换钢丝120—prior-template
ITPM-V-201A-P91PM定期检查浮子壁厚120—prior-template
ITPM-V-201A-P92PM分析介质腐蚀性120—prior-template
ITPM-V-201A-P93PM定期清洁触点120—prior-template
ITPM-V-201A-P94PM更换密封件120—prior-template
ITPM-V-201A-P95PM涂防腐蚀涂层120—prior-template
ITPM-V-201A-P96PM检查浮球活动120—prior-template
ITPM-V-201A-P97PM清洗浮球120—prior-template
ITPM-V-201A-P98PM检查介质结垢倾向120—prior-template

4.1 处方与成本权衡4.1 Prescription & Cost Trade-off

成本取自 crq 参数（cp=检验成本，cf=失效纠正成本），预期风险削减为不执行该工单的年度失效概率上限近似。当前 crq 未标实测来源，统一标注 prior-template（非装置实测成本）；实测数据经 ingest_measured 审批并入后转 posterior，削减值将升级为风险成本率精算（goal_planning._cost_rate_at）。Costs are drawn from crq parameters (cp = inspection cost, cf = failure correction cost); expected risk reduction approximates the upper bound of annual failure probability if the work order is not executed. Current crq has no measured source, uniformly tagged prior-template (not as-found plant cost); once measured data is approved and ingested via ingest_measured it switches to posterior, and the reduction upgrades to a risk-cost-rate actuarial value (goal_planning._cost_rate_at).

5. RCM 维修决策（策略落地）5. RCM Maintenance Decisions (Strategy Landing)

本设备 24/24 个 FM 已落 RCM 维修决策；分布：24/24 FMs have RCM decisions; distribution: CBM 20 RTF 4 工程推导eng. infer

高风险 FM 的 RCM 维修决策RCM decisions for high-risk FMs
FMFM决策Decision策略Strategy推荐任务Task间隔Interval
底板腐蚀穿孔 (Bottom Plate Perforation)CBM视情维修(On-Condition)按压差/效率监测设定清洗周期 + 过滤/防堵维护; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
底板焊缝开裂 (Bottom Weld Crack)CBM视情维修(On-Condition)沉降/变形观测 + 支撑/基础评估; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
焊缝裂纹 (Weld Crack)CBM视情维修(On-Condition)无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
密封泄漏→VOCs排放 (Seal Leak)CBM视情维修(On-Condition)泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
不均匀沉降 (Differential Settlement)CBM视情维修(On-Condition)沉降/变形观测 + 支撑/基础评估高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
混凝土开裂 (Concrete Crack)CBM视情维修(On-Condition)温度/红外热成像监测, 超温报警与根因排查; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 沉降/变形观测 + 支撑/基础评估高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
垫层破损→罐底腐蚀 (Pad Failure)CBM视情维修(On-Condition)无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
密封面腐蚀→泄漏 (Seat Corrosion)RTF设计改进/探测任务(Redesign)材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
阻火芯堵塞 (Element Plugging)CBM视情维修(On-Condition)按压差/效率监测设定清洗周期 + 过滤/防堵维护; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
氮气供应中断 (N2 Supply Loss)CBM视情维修(On-Condition)标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)
浮子穿孔 (Displacer Perforation)CBM视情维修(On-Condition)无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔高风险 1-3 月 / 中风险 6-12 月 / 低风险 检修期 (按 RBI 风险定级)

ITPM 总工单 109 张，RCM 派生 0 张；KB→工单闭环已建立，供 CMMS/SAP 消费。所有决策均属工程推导（非实测台账），执行前须经设备主管确认。Total 109 ITPM work orders, 0 RCM-derived; KB→work-order closed loop established for CMMS/SAP consumption. All decisions are engineering inference (not measured field data), subject to equipment-owner confirmation before execution.

6. 完整性结论与行动6. Integrity Conclusion & Actions

MIQA 状态MIQA Statusin_service
完整性等级Integrity Level2 / 5
上次全面检验Last Full Inspection2025-09
下次检验到期Next Inspection Due2027-09
MOC 关联MOC LinkMOC-OPC-V-201A
建议优先级Recommended Priority

存在 11 个高风险 FM，建议优先安排 RBI 定点测厚与在线监测复核；对含合金部件执行 PMI 抽检。缺陷按 API 579-1 FFS 闭环。There are 11 high-risk FMs; prioritize RBI spot thickness measurement and online-monitoring review; perform PMI sampling on alloy components. Close defects per API 579-1 FFS.