Tap any failure mode → flip to its on-site guidance (pure-CSS, no JS needed on mobile)
柴油机/内燃机/应急柴油机/柴油发动机 (Diesel Engine)柴油机/内燃机/应急柴油机/柴油发动机 (Diesel Engine)
⚠ ⚠ Top risk: 振动诱发疲劳 · RPN 72 (Critical) — watch this one first at the equipment
Risk Board (all 13 · by RPN · top 6 highlighted urgent)
Shield: Safety = people/environment Production = production only
Technical mechanism/mitigation body in Chinese (red line: no fabricated MT; EN UI labels translated)
13Failure Modes
12High/Critical
6Standards
4Real Accidents
Tap any failure mode to flip to its on-site guidance
Device-level standard/accident index (6 standards / 4 accidents)
Standards (6 de-duplicated)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Accident Lessons (4 de-duplicated)
NUREG-LER-2011-001-00-GINNUREG2011
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
NUREG-LER-2011-003-BRUNSWICKNRC2011
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
NUREG-LER-2023-003NUREG2023
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
2010-06-I-GOMcsb2010
Macondo / Deepwater Horizon Blowout
FM Traceability Cards (13)
Generated by Reliability AI
振动诱发疲劳RPN 72 · Critical
Failure Mechanism
振动诱发疲劳 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 70% ;Re-inspect ≤every24months
Mitigation (What to Do)
  • 磁粉/超声波检测
  • 应力分析复核
  • Periodic nondestructive testing
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
热疲劳RPN 72 · Critical
Failure Mechanism
热疲劳 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 70% ;Re-inspect ≤every24months
Mitigation (What to Do)
  • 磁粉/超声波检测
  • 应力分析复核
  • Periodic nondestructive testing
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
轴承失效(磨损/剥落)RPN 54 · High
Failure Mechanism
轴承失效(磨损/剥落) 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
密封失效RPN 54 · High
Failure Mechanism
密封失效 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
安全仪表拒动RPN 54 · High
Failure Mechanism
安全仪表拒动 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
蓄电池容量衰减RPN 54 · High
Failure Mechanism
蓄电池容量衰减 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
润滑失效RPN 54 · High
Failure Mechanism
润滑失效 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
不对中RPN 54 · High
Failure Mechanism
不对中 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
转子不平衡RPN 54 · High
Failure Mechanism
转子不平衡 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
阀门卡涩/内漏RPN 54 · High
Failure Mechanism
阀门卡涩/内漏 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (1)
2010-06-I-GOMcsb2010Fatalities 11 · Injuries 17 · Safety/Environmental
Macondo / Deepwater Horizon Blowout
Root cause: Blowout-preventer valve sticking + cement plug failure + missing well-integrity verification.
Official source ↗
联轴器失效RPN 54 · High
Failure Mechanism
联轴器失效 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • Periodic inspection
  • 状态监测
  • 性能评估
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
大气腐蚀RPN 54 · High
Failure Mechanism
大气腐蚀 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
  • 壁厚测量(UT)
  • 目视/内窥镜检查
  • 腐蚀速率监测
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗
结垢/堵塞RPN 45 · Medium
Failure Mechanism
结垢/堵塞 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 60% ;Interval by RBI
Mitigation (What to Do)
  • 监测压差/流量
  • 定期清洗/化学清洗
  • 检查堵塞物
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (6)
  • ISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipment
  • ISO 8528
  • ISO 3046
  • GB/T 6072.1
  • API 580 — Risk-Based Inspection
  • API RP 571
Lessons Learned (3)
NUREG-LER-2011-001-00-GINNUREG2011Operational
R.E. Ginna 汽轮机厂房火灾导致全厂断电(SBO)分析(LER 2011-001-00)
Root cause: 汽轮机厂房火灾引发厂用电丧失与 SBO 工况
Official source ↗
NUREG-LER-2011-003-BRUNSWICKNRC2011Operational
R.E. Ginna Nuclear Plant: Turbine Lube-oil Piping Fatigue Rupture Causing Reactor Trip
Root cause: High stress from original construction piping + substandard weld quality + cyclic fatigue; inadequate maintenance and inspection.
Official source ↗
NUREG-LER-2023-003NUREG2023Operational
Hope Creek 电站 主汽轮机控制阀误关导致反应堆急停
Root cause: 主汽轮机控制阀误动作导致连锁跳机
Official source ↗