切断阀/球阀/闸阀/蝶阀/止回阀 (Isolation Valve)切断阀/球阀/闸阀/蝶阀/止回阀 (Isolation Valve)
⚠ ⚠ Top risk: 湿硫化氢损伤 · RPN 72 (Critical) — watch this one first at the equipment
Risk Board (all 15 · by RPN · top 6 highlighted urgent)
Shield: Safety = people/environment Production = production only
Technical mechanism/mitigation body in Chinese (red line: no fabricated MT; EN UI labels translated)
15Failure Modes
14High/Critical
10Standards
2Real Accidents
Tap any failure mode to flip to its on-site guidance
Device-level standard/accident index (10 standards / 2 accidents)
Standards (10 de-duplicated)
API 600API 608API 594API 598API 576 — Inspection of Pressure-Relieving DevicesAPI 580 — Risk-Based InspectionISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipmentGB/T 12234GB/T 12237API RP 571
Accident Lessons (2 de-duplicated)
CSB-PEMEX-DEERPARK-2024csb2024 ↗PEMEX Deer Park 胺回收单元硫化氢泄漏 2010-06-I-GOMcsb2010 ↗Macondo / Deepwater Horizon Blowout
FM Traceability Cards (15)
高温硫化氢/氢腐蚀RPN 72 · Critical
Failure Mechanism
高温硫化氢/氢腐蚀 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Re-inspect ≤every24months
Mitigation (What to Do)
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (10)
API 600API 608API 594API 598API 576 — Inspection of Pressure-Relieving DevicesAPI 580 — Risk-Based InspectionISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipmentGB/T 12234GB/T 12237API RP 571
Lessons Learned (1)
CSB-PEMEX-DEERPARK-2024csb2024Safety/EnvironmentalPEMEX Deer Park 胺回收单元硫化氢泄漏Root cause: 隔离/泄压作业程序缺陷;高风险作业(打开含 H2S 系统)前气体检测与通风不足;PSM 执行薄弱Official source ↗
均匀/局部减薄(通用减薄)RPN 54 · High
Failure Mechanism
均匀/局部减薄(通用减薄) 驱动材料退化/功能失效
How to Detect
Online monitoring · Detection rate 80% ;Interval by RBI
Mitigation (What to Do)
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (10)
API 600API 608API 594API 598API 576 — Inspection of Pressure-Relieving DevicesAPI 580 — Risk-Based InspectionISO 14224:2016 — Petroleum, petrochemical and natural gas industries — Collection and exchange of reliability and maintenance data for equipmentGB/T 12234GB/T 12237API RP 571
Lessons Learned (1)
CSB-PEMEX-DEERPARK-2024csb2024Safety/EnvironmentalPEMEX Deer Park 胺回收单元硫化氢泄漏Root cause: 隔离/泄压作业程序缺陷;高风险作业(打开含 H2S 系统)前气体检测与通风不足;PSM 执行薄弱Official source ↗