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Equipment M-201A FM fm ISO 14224 mode STD Structural deficiency Source OPC Ontology KB
Steam Droplet Entrainment -> Impeller Erosion
M-201A · MVR unit (mechanical vapor recompression)
Related equipment → M-201A
0.75Source conf.
0.80Evidence conf.
STDISO 14224 mode
1Failure Mechanism

Function:高速旋转压缩蒸汽

Failure cause:蒸汽带水严重;入口分离器失效;压缩机启停频繁

2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark

Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:Numerical simulation of solid particle erosion in centrifugal compressor impeller (2013); Control valve cavitation and erosion analysis (2025, cited 11)
Evidence ref code:S2:b58d27035fc2a169
Evidence conf.:0.8 · Evidence source:Industry consensus
⚠ The evidence ref code S2:b58d27035fc2a169 is an internal index code of this KB, for tracing back to the offline curated corpus; it is not a public doi.org link, hence no hyperlink is provided.
Governing standards (evidence):
  • ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_c34878de0ef99baefb229cbae10a3b8b7458030677405755 — ITP-9 Skidded Equipment(杜邦制造质量检验测试计划)
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (17):

GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 37243-2019GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
9/4/3FMEA Sev/Occ/Det
0.34RBI λ
0.8Monitor pdet
4 月Insp. int.

Current tasks:连续监测蒸汽湿度,若超过5%则报警并检查入口分离器 | 每季度进行叶轮无损检测(渗透或超声),若发现冲蚀坑则修复或更换

RCFA incident:M-201A 发生蒸汽夹带液滴→叶轮冲蚀,严重程度 9,后果类型 Operational

7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task壁厚/型线超声测厚 + 耐磨层状态检查, 视情修复或涂层; 振动频谱分析 + 动平衡 + 激光对中, 状态监测趋势管理
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=erosion; vibration
Governing standards
API 510API 570API 581API 670API 684ISO 10816
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.