← Back to KB navigation
Equipment M-201A
FM fm_26
ISO 14224 mode ELP External leakage - process
Source OPC Ontology KB
Gasket Aging Leak (Plate Type)
M-201A · MVR unit (mechanical vapor recompression)
Related equipment → M-201A
0.75Source conf.
0.65Evidence conf.
ELPISO 14224 mode
1Failure Mechanism
Function:利用冷凝水/蒸馏水余热预热进料
Failure cause:垫片材质不耐介质；安装压缩量不当；温度波动导致垫片老化
2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark
Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.
3Evidence Chain (supporting basis)
Evidence text：None
Evidence conf.：0.65 · Evidence source：engineering_estimate
Governing standards (evidence)：ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_c34878de0ef99baefb229cbae10a3b8b7458030677405755 — ITP-9 Skidded Equipment（杜邦制造质量检验测试计划）
4Related Real Accidents (traceable to accident cards)
This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.
5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411
Standard clause references (17):
GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 37243-2019GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
5/8/3FMEA Sev/Occ/Det
0.52RBI λ
0.8Monitor pdet
4 月Insp. int.
Current tasks:每2年更换所有垫片 | 每次拆装后检查垫片压缩量 | 安装时使用扭矩扳手按规范紧固
RCFA incident:M-201A 发生垫片老化泄漏(板式)，严重程度 5，后果类型 Safety
7RCM Maintenance Decision (strategy landing)
RTFDesign Modification / Inspection Task
Recommended task温度/红外热成像监测, 超温报警与根因排查; 材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion; material; overheat; seal_leak
Governing standardsAPI 510API 530API 570API 571API 579API 581API 682ASME VIII厂家规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文（功能 / 致因 / 损伤机理 / RCFA 叙事）保留中文原文——依可信 AI 红线，自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。