FM Traceability Card · trace the source basis (tap links to trace back)
← Back to KB navigation
Equipment M-201A FM fm_27 ISO 14224 mode LOO Low output Source OPC Ontology KB
Cooling-water-side Fouling -> Vacuum Loss
M-201A · MVR unit (mechanical vapor recompression)
Related equipment → M-201A
0.75Source conf.
0.80Evidence conf.
LOOISO 14224 mode
1Failure Mechanism

Function:冷凝不凝气夹带的蒸汽,维持真空

Failure cause:冷却水硬度高未处理;冷却水流速低;冷却水温度过高

2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark

Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.8 · Evidence source:Industry consensus
Governing standards (evidence):
  • ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_c34878de0ef99baefb229cbae10a3b8b7458030677405755 — ITP-9 Skidded Equipment(杜邦制造质量检验测试计划)
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (17):

GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 37243-2019GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
7/2/3FMEA Sev/Occ/Det
0.22RBI λ
0.55Monitor pdet
2 月Insp. int.

Current tasks:每日监测冷凝器真空度和冷却水温差 | 每月检查冷却水水质,必要时加药处理 | 每半年机械清洗或化学清洗

RCFA incident:M-201A 发生冷却水侧结垢→真空度下降,严重程度 7,后果类型 Operational

7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task按压差/效率监测设定清洗周期 + 过滤/防堵维护; 温度/红外热成像监测, 超温报警与根因排查
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=fouling; overheat
Governing standards
API 530API 571厂家规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm_27 · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.