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Equipment M-201A FM fm_3 ISO 14224 mode STD Structural deficiency Source OPC Ontology KB
Corrosion / Stress Corrosion
M-201A · MVR unit (mechanical vapor recompression)
Related equipment → M-201A
0.75Source conf.
0.80Evidence conf.
STDISO 14224 mode
1Failure Mechanism

Function:高速旋转压缩蒸汽

Failure cause:蒸汽中含氯离子或酸性物质(如CO2、H2S);材料选型不当(如未使用双相不锈钢);残余应力或装配应力过大

2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark

Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.8 · Evidence source:Industry consensus
Governing standards (evidence):
  • ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_c34878de0ef99baefb229cbae10a3b8b7458030677405755 — ITP-9 Skidded Equipment(杜邦制造质量检验测试计划)
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (17):

GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 37243-2019GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
8/3/3FMEA Sev/Occ/Det
0.28RBI λ
0.8Monitor pdet
2 月Insp. int.

Current tasks:每月分析蒸汽氯离子浓度,若超过10ppm则调整工艺 | 每半年进行叶轮渗透检测,若发现裂纹则评估更换

RCFA incident:M-201A 发生腐蚀/应力腐蚀,严重程度 8,后果类型 Operational

7RCM Maintenance Decision (strategy landing)
RTFDesign Modification / Inspection Task
Recommended task材质复检 + 无损检测 + 设计/材质升级整改(RTF); 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion; material
Governing standards
API 570API 571API 579API 581ASME VIII
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm_3 · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.