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Equipment M-201A
FM fm_30
ISO 14224 mode OTH Other
Source OPC Ontology KB
Level Control Failure
M-201A · MVR unit (mechanical vapor recompression)
Related equipment → M-201A
0.75Source conf.
0.65Evidence conf.
OTHISO 14224 mode
1Failure Mechanism
Function:收集冷凝水,泵送回锅炉或排放
Failure cause:液位计堵塞或失灵;控制阀卡涩;控制器参数设置不当
2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark
Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.
3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.65 · Evidence source:engineering_estimate
Governing standards (evidence):ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_c34878de0ef99baefb229cbae10a3b8b7458030677405755 — ITP-9 Skidded Equipment(杜邦制造质量检验测试计划)
4Related Real Accidents (traceable to accident cards)
This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.
5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411
Standard clause references (17):
GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 37243-2019GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
6/4/2FMEA Sev/Occ/Det
0.34RBI λ
0.55Monitor pdet
4 月Insp. int.
Current tasks:每月校准液位计,误差不超过±2% | 每季度检查控制阀动作,确保全行程时间不超过5秒 | 设置高低液位报警,每班次确认报警功能正常
RCFA incident:M-201A 发生液位控制失效,严重程度 6,后果类型 Operational
7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task按压差/效率监测设定清洗周期 + 过滤/防堵维护; 标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=fouling; instrument
Governing standardsAPI 571GB/T 21109IEC 61511ISA 84厂家规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。