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Equipment REC-101 FM fm_3 ISO 14224 mode STD Structural deficiency Source OPC Ontology KB
Fatigue Fracture
REC-101 · Reciprocating compressor
Related equipment → REC-101
0.75Source conf.
0.80Evidence conf.
STDISO 14224 mode
1Failure Mechanism

Function:实现设备功能

Failure cause:材料疲劳强度不足;制造缺陷(如表面划痕、热处理不当);运行过载或共振

2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark

Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.8 · Evidence source:Industry consensus
Governing standards (evidence):
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_09ac5889eb7d93d00ced858558ecc00c7479345845137275 — 空气压缩机RCM维护方案
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_cb149c9742b85d0a68be7323645916837479345845137275 — 空气压缩机FMEA分析报告
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_0c55dbb3622718721698638750915aa27479345845137275 — 空气压缩机大修后开车计划
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (16):

GB/T 7826-2012GB/T 27921-2011GB/T 44958-2024GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 571API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
9/4/4FMEA Sev/Occ/Det
0.34RBI λ
0.8Monitor pdet
4 月Insp. int.

Current tasks:每运行8000小时进行磁粉探伤检查曲轴表面及应力集中区域 | 安装在线振动监测系统,每2周分析一次频谱,重点关注1倍频及谐波分量 | 每季度进行润滑油铁谱分析,监测磨损颗粒浓度及形态

RCFA incident:REC-101 发生疲劳断裂,严重程度 9,后果类型 Safety/Environmental

7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 振动频谱分析 + 动平衡 + 激光对中, 状态监测趋势管理
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=fatigue; vibration
Governing standards
API 579API 612API 670API 684ASME VIIIISO 10816
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm_3 · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.