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Equipment REC-101 FM fm_9 ISO 14224 mode OTH Other Source OPC Ontology KB
Level Control Failure
REC-101 · Reciprocating compressor
Related equipment → REC-101
0.75Source conf.
0.65Evidence conf.
OTHISO 14224 mode
1Failure Mechanism

Function:分离凝液防液击

Failure cause:液位计堵塞;控制阀卡涩;仪表校准漂移

2Source Basis (where this FM comes from)
OPC Ontology KBChina Emergency MgmtQuant benchmark

Source confidence 0.75: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·China Emergency Mgmt·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.65 · Evidence source:engineering_estimate
Governing standards (evidence):
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_09ac5889eb7d93d00ced858558ecc00c7479345845137275 — 空气压缩机RCM维护方案
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_cb149c9742b85d0a68be7323645916837479345845137275 — 空气压缩机FMEA分析报告
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_0c55dbb3622718721698638750915aa27479345845137275 — 空气压缩机大修后开车计划
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (16):

GB/T 7826-2012GB/T 27921-2011GB/T 44958-2024GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 571API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
8/4/2FMEA Sev/Occ/Det
0.34RBI λ
0.55Monitor pdet
4 月Insp. int.

Current tasks:每月校准液位计,误差不超过±2% | 每季度检查控制阀动作,确保全行程时间不超过5秒 | 设置高低液位报警,每班次确认报警功能正常

RCFA incident:REC-101 发生液位控制失效,严重程度 8,后果类型 Safety/Environmental

7RCM Maintenance Decision (strategy landing)
RTFDesign Modification / Inspection Task
Recommended task按压差/效率监测设定清洗周期 + 过滤/防堵维护; 管道支撑/缓冲设计 + 操作程序优化(RTF); 标定/零点-跨度校验 + SIL Proof test + 阀门行程试验 + 变更管理
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=fouling; instrument; waterhammer
Governing standards
API 571API 581GB/T 21109IEC 61511ISA 84厂家规范管道应力规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm_9 · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.