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Equipment C-101 FM fm_33 ISO 14224 mode ELU External leakage - utility Source OPC Ontology KB
Oil Cooler Leak
C-101 · Centrifugal compressor
Related equipment → C-101
0.82Source conf.
0.70Evidence conf.
ELUISO 14224 mode
1Failure Mechanism

Function:提供过滤+冷却+加压润滑油给轴承和齿轮

Failure cause:冷却水水质腐蚀性强;管束材料不耐油侧温度;安装或运行中振动疲劳

2Source Basis (where this FM comes from)
OPC Ontology KBCSB Accident DBQuant benchmark

Source confidence 0.82: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·CSB Accident DB·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.7 · Evidence source:OEM_manual
Governing standards (evidence):
  • ima://7479345845137275/wechatarticle_11035ae55c1b08ddb9e6d8bfbece61fe_4baf3822af099542c2a396ec6e994d6b7479345845137275 — 压缩机防喘振系统完整技术方案
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_09ac5889eb7d93d00ced858558ecc00c7479345845137275 — 空气压缩机RCM维护方案
  • ima://7479345845137275/pdf_11035ae55c1b08ddb9e6d8bfbece61fe_cb149c9742b85d0a68be7323645916837479345845137275 — 空气压缩机FMEA分析报告
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 1 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (16):

GB/T 7826-2012GB/T 27921-2011GB/T 44958-2024GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 571API 754API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
8/2/4FMEA Sev/Occ/Det
0.22RBI λ
0.8Monitor pdet
12 月Insp. int.

Current tasks:每周进行油品含水分析,若含水量超过0.1%则报警 | 每月监测冷却水出口油含量,若超过10ppm则安排检修 | 建立SIL评估(按IEC 61511)确定安全完整性等级 | 每1个月执行proof test验证保护层有效性

RCFA incident:C-101 发生油冷却器泄漏,严重程度 8,后果类型 Safety/Environmental

7RCM Maintenance Decision (strategy landing)
RTFDesign Modification / Inspection Task
Recommended task材质复检 + 无损检测 + 设计/材质升级整改(RTF); 泄漏监测 + 密封/填料定期更换, 螺栓热紧固; 无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 振动频谱分析 + 动平衡 + 激光对中, 状态监测趋势管理; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 温度/红外热成像监测, 超温报警与根因排查
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion; fatigue; material; overheat; seal_leak; vibration
Governing standards
API 510API 530API 570API 571API 579API 581API 612API 670API 682API 684ASME VIIIISO 10816厂家规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM fm_33 · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.