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Equipment E-201A FM corrosion_thinning ISO 14224 mode STD Structural deficiency Source OPC Ontology KB
管壁腐蚀减薄 (Corrosion Thinning)
E-201A · Shell-and-tube heat exchanger
Related equipment → E-201A
0.82Source conf.
0.85Evidence conf.
STDISO 14224 mode
1Failure Mechanism

Function:提供传热面积,管壁两侧流体间热交换

Failure cause:介质腐蚀性强;流速过高加速腐蚀;材料耐蚀性不足

2Source Basis (where this FM comes from)
OPC Ontology KBCSB Accident DBQuant benchmark

Source confidence 0.82: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·CSB Accident DB·Quant benchmark.

3Evidence Chain (supporting basis)
Evidence text:None
Evidence conf.:0.85 · Evidence source:Industry consensus
Governing standards (evidence):
  • ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_9c7fa5bf85974d70ef57d29a0a747f2a7458030677405755 — ITP-4 Shell and Tube Exchangers(杜邦制造质量检验测试计划)
4Related Real Accidents (traceable to accident cards)

This FM is recorded in 8 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.

5Applicable Standards & Clauses
API 580API 581-2025GB/T 7826-2012ISO 14224:2016SAE JA1011_202411

Standard clause references (21):

GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 510API 570API 571API 579-1/ASME FFS-1API 754API 576API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
7/6/3FMEA Sev/Occ/Det
0.46RBI λ
0.8Monitor pdet
1 月Insp. int.

Current tasks:每年进行壁厚测量(超声测厚) | 若壁厚减薄超过10%则计划更换

RCFA incident:E-201A 发生管壁腐蚀减薄 (Corrosion Thinning),严重程度 7,后果类型 Operational

7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion
Governing standards
API 570API 571API 581
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。
FM corrosion_thinning · Data from OPC KB and whitelisted public sources, compiled by Reliability AI for reliability demonstration only. Evidence ref codes are internal indices, not public DOIs.