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Equipment E-201A
FM fm_2
ISO 14224 mode STD Structural deficiency
Source OPC Ontology KB
Shell Crack
E-201A · Shell-and-tube heat exchanger
Related equipment → E-201A
0.82Source conf.
0.80Evidence conf.
STDISO 14224 mode
1Failure Mechanism
Function:容纳管束，引导壳程流体流动
Failure cause:焊接缺陷或热处理不当产生残余应力；频繁的温度波动引起热疲劳；应力腐蚀开裂（如氯化物应力腐蚀）
2Source Basis (where this FM comes from)
OPC Ontology KBQuant benchmarkCSB Accident DB
Source confidence 0.82: this FM is derived from the ontology KB and cross-validated by OPC Ontology KB·Quant benchmark·CSB Accident DB.
3Evidence Chain (supporting basis)
Evidence text：None
Evidence conf.：0.8 · Evidence source：Industry consensus
Governing standards (evidence)：ima://7458030677405755/word_11035ae55c1b08ddb9e6d8bfbece61fe_9c7fa5bf85974d70ef57d29a0a747f2a7458030677405755 — ITP-4 Shell and Tube Exchangers（杜邦制造质量检验测试计划）
4Related Real Accidents (traceable to accident cards)
This FM is recorded in 8 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.
5Applicable Standards & Clauses
API 580GB/T 7826-2012ISO 14224:2016SAE JA1011_202411
Standard clause references (21):
GB/T 7826-2012GB/T 27921-2011GB/T 36894-2018GB/T 44958-2024GB/T 4888-2008GB/T 29639-2020AQ/T 3034-2022API 581API 580API 510API 570API 571API 579-1/ASME FFS-1API 754API 576API 689API 755ISO 14224:2016ISO 20815:2018IEC 61511:2016ISO 31000:2018
6Derived Analysis (seeded from this FM)
9/6/4FMEA Sev/Occ/Det
0.46RBI λ
0.8Monitor pdet
4 月Insp. int.
Current tasks:每12个月进行渗透检测和超声波检测，重点检查焊缝和应力区 | 安装声发射监测系统，实时检测裂纹扩展 | 发现裂纹立即停机评估并修复
RCFA incident:E-201A 发生壳体裂纹，严重程度 9，后果类型 Safety
7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task无损检测(UT/MT/PT) 监测裂纹萌生, 关键转动件定时拆检; 温度/红外热成像监测, 超温报警与根因排查; 无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 泄漏监测 + 密封/填料定期更换, 螺栓热紧固
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion; fatigue; overheat; seal_leak
Governing standardsAPI 510API 530API 570API 571API 579API 581API 612API 682ASME VIII厂家规范
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文（功能 / 致因 / 损伤机理 / RCFA 叙事）保留中文原文——依可信 AI 红线，自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。