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Equipment GB-101
FM gear_misalignment_tooth_load
ISO 14224 mode Gear misalignment Gear misalignment
Source synthetic + standards-based engineering estimate (ISO 14224 / API / IEC 61511 框架归类)
不对中齿面偏载
GB-101 · Gearbox (Speed Reducer/Increaser)
Related equipment → GB-101
0.82Source conf.
—Evidence conf.
Gear misalignmentISO 14224 mode
1Failure Mechanism
Function:传递转矩
Failure cause:轴系不对中致载荷偏置
Damage mechanism:齿面载荷分布不均,边缘接触应力过高加速点蚀
2Source Basis (where this FM comes from)
synthetic + standards-based engineering estimate (ISO 14224 / API / IEC 61511 框架归类)
Source confidence 0.82: this FM is derived from the ontology KB and cross-validated by synthetic + standards-based engineering estimate (ISO 14224 / API / IEC 61511 框架归类).
3Evidence Chain (supporting basis)
This FM has no offline curated evidence text; it is derived from the ontology KB and cross-validated by the listed standard clauses and related accident investigations.
Governing standards (evidence):std:API 677 — General-purpose Gear Units · 机理级工程估计,非实测;引用 governing standard 作为分类出处
4Related Real Accidents (traceable to accident cards)
This FM is recorded in 2 real accident investigation(s); tap the report no. to open the corresponding accident lesson card.
5Applicable Standards & Clauses
API 677ISO 6336AGMA 2001ISO 14224:2016GB/T 3480GB/T 6075ISO 13372API 580GB/T 7826-2012SAE JA1011_202411
No separate clause reference.
6Derived Analysis (seeded from this FM)
5/3/3FMEA Sev/Occ/Det
0.17RBI λ
0.85Monitor pdet
6 月Insp. int.
Current tasks:激光对中 | 齿面接触斑点检查
RCFA incident:不对中齿面偏载:轴系不对中致载荷偏置,后果类型 Operational,严重度 5
7RCM Maintenance Decision (strategy landing)
CBMOn-Condition Maintenance
Recommended task无损检测(UT/VT/MT/PT), 按 API 581 RBI 风险定级设定检验间隔; 振动频谱分析 + 动平衡 + 激光对中, 状态监测趋势管理
Suggested intervalHigh risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Decision basis机理类别=corrosion; vibration
Governing standardsAPI 570API 571API 581API 670API 684ISO 10816
⚠ This decision is engineering-inferred by RCM logic from the damage mechanism / root cause / failure cause — it is not derived from measured site history. Confirm with the equipment owner and process before execution.
⚠ 本卡技术正文(功能 / 致因 / 损伤机理 / RCFA 叙事)保留中文原文——依可信 AI 红线,自由技术文本不自动机翻、不编造英文译文。UI、设备类型、FM 名、ISO 码、标准号均为英文。