FTC承包商误拆柱塞阀压力保持螺栓(本为拆执行机构)→阀塞弹出,164,000 磅 238°F 醋酸混合物喷出,2 死 2 重伤
阀门设计未防人误拆(同类事故重复发生);无拆卸程序与培训;承包商与公司均未识别风险
The mechanism code FTC shown on this card is the KB's internal damage-mechanism abbreviation (not an ISO 14224 code); it describes how the equipment failed. The 'ISO 14224 Mapping' block above maps it to the correct ISO functional failure code (which describes what the equipment failed to do) — these are two distinct dimensions in ISO 14224. The mechanism follows the narrative in the card body.
fmValve-seat Surface Damage -> Internal Leak fm_2Valve-plug Erosion fm_3Valve Stem Sticking / Bending fm_4Packing Wear -> External Leak fm_5Diaphragm Rupture fm_6Spring Fatigue / Fracture fm_7I/P Converter Failure i_pFeedback Link Loosening fm_8Coil Burnout fm_9Valve Plug Sticking -> Failure to Actuate fm_10Contact Corrosion / Poor Contact fm_11Filter-element Blockage -> Insufficient Supply fm_12Pressure-Relief Valve Set-point Drift fm_13内腐蚀(Internal Corrosion) internal_corrosion外腐蚀(External Corrosion) external_corrosion保温层下腐蚀 CUI(Corrosion Under Insulation) cui冲蚀-冲刷腐蚀(Erosion-Corrosion) erosion_corrosion死角/滞留区腐蚀(Dead-Leg Corrosion) dead_leg_corrosion热疲劳(Thermal Fatigue) thermal_fatigue振动疲劳(Vibration Fatigue) vibration_fatigue应力腐蚀开裂 SCC(Stress Corrosion Cracking) scc氢致开裂 HIC(Hydrogen-Induced Cracking) hic脆性断裂(Brittle Fracture) brittle_fracture高温蠕变(High-Temperature Creep) creep法兰-垫片密封泄漏(Flange/Gasket Leak) flange_gasket_leak焊缝缺陷/未熔合(Weld Defect) weld_defect水击(Water Hammer) water_hammer堵塞/沉积(Blockage/Deposit) blockage机械损伤/第三方破坏(Mechanical Damage) mechanical_damage阀座工艺介质泄漏 seat_leakage_process阀门卡涩(机械卡阻) valve_sticking_through弹簧松弛整定漂移 spring_relaxation_setpoint_drift喉部冲蚀 nozzle_erosion阀盖泄漏 bonnet_leakage整定压力错误 improper_set_pressure异物堵塞 foreign_object_blockage起跳颤动 chatters_on_lift选型过小排量不足 sizing_undersized结垢/堵塞 MECH-FOULING均匀/局部减薄(通用减薄) MECH-THINNING机械疲劳 MECH-MECH-FATIGUE脆性断裂 MECH-BRITTLE-FRACTURE