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Fire Water PumpFire Water Pump
⚠ ⚠ Top risk: 驱动电机/柴油机失效 · RPN 108 (Critical) — watch this one first at the equipment
Risk Board (all 13 · by RPN · top 6 highlighted urgent)
Shield: Safety = people/environment　Production = production only
Technical mechanism/mitigation body in Chinese (red line: no fabricated MT; EN UI labels translated)
13Failure Modes
12High/Critical
5Standards
8Real Accidents
Tap any failure mode to flip to its on-site guidance
Device-level standard/accident index (5 standards / 8 accidents)
Standards (5 de-duplicated)
  • NFPA 20
  • API 610
  • NFPA 25
  • API 682
  • ISO 10441
Accident Lessons (8 de-duplicated)
NUREG-LER-2005-012-01NUREG2005 ↗
Kewaunee 余热排出泵(RHR)不可用事件（LER 2005-012-01）
NUREG-LER-2010-004-01NUREG2010 ↗
Browns Ferry 1 号机 余热排出泵(RHR)电机失效导致堆芯冷却瞬态（LER 2010-004-01）
NUREG-LER-2021-001-00-GINNUREG2021 ↗
R.E. Ginna 辅助给水泵绕组失效（LER 2021-001-00）
2004-08-I-NMcsb2004 ↗
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
2019-01-I-TXcsb2019 ↗
ITC Deer Park Tank-farm Circulation Pump Failure Fire
2020-01-I-TXcsb2019 ↗
Aghorn 注水泵站硫化氢泄漏（敖德萨）
2019-03-I-TXcsb2019 ↗
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
HSE-BPWESTGLAMORGAN-1981HSE1981 ↗
BP West Glamorgan 丙烷再循环泵密封失效泄漏着火（1981，无死亡）
FM Traceability Cards (13)
Generated by Reliability AI
驱动电机/柴油机失效RPN 108 · Critical
Failure Mechanism
电机/柴油机故障（含启动电池）致无动力输出
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 柴油机带载测试
  • 电池维护
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 20
Lessons Learned (3)
NUREG-LER-2005-012-01NUREG2005Operational
Kewaunee 余热排出泵(RHR)不可用事件（LER 2005-012-01）
Root cause: RHR 泵相关设备退化/失效
Official source ↗
NUREG-LER-2010-004-01NUREG2010Operational
Browns Ferry 1 号机 余热排出泵(RHR)电机失效导致堆芯冷却瞬态（LER 2010-004-01）
Root cause: 电机绝缘/轴承老化退化导致失效
Official source ↗
NUREG-LER-2021-001-00-GINNUREG2021Operational
R.E. Ginna 辅助给水泵绕组失效（LER 2021-001-00）
Root cause: 辅助给水泵电机绕组失效
Official source ↗
叶轮磨损/汽蚀RPN 105 · High
Failure Mechanism
叶轮汽蚀/磨损致流量扬程下降
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 性能测试
  • 解体检查
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • API 610
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
止回阀失效/回流RPN 105 · High
Failure Mechanism
止回阀卡涩/泄漏致停泵时水倒流
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 止回阀检查
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 20
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
Bearing FailureRPN 105 · High
Failure Mechanism
轴承润滑不良/疲劳致卡滞或碎裂
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 振动/温度监测
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • API 610
Lessons Learned (3)
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
NUREG-LER-2005-012-01NUREG2005Operational
Kewaunee 余热排出泵(RHR)不可用事件（LER 2005-012-01）
Root cause: RHR 泵相关设备退化/失效
Official source ↗
NUREG-LER-2021-001-00-GINNUREG2021Operational
R.E. Ginna 辅助给水泵绕组失效（LER 2021-001-00）
Root cause: 辅助给水泵电机绕组失效
Official source ↗
出口阀/蝶阀失效RPN 105 · High
Failure Mechanism
出口阀卡涩/内漏致出水不足
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 阀门行程测试
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 20
Lessons Learned (3)
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
NUREG-LER-2005-012-01NUREG2005Operational
Kewaunee 余热排出泵(RHR)不可用事件（LER 2005-012-01）
Root cause: RHR 泵相关设备退化/失效
Official source ↗
NUREG-LER-2021-001-00-GINNUREG2021Operational
R.E. Ginna 辅助给水泵绕组失效（LER 2021-001-00）
Root cause: 辅助给水泵电机绕组失效
Official source ↗
泵体/管路腐蚀（长期备用）RPN 98 · High
Failure Mechanism
长期备用致内部腐蚀减薄/外部锈蚀
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 壁厚检测
  • 涂层维护
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 25
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
密封泄漏RPN 90 · High
Failure Mechanism
机械密封磨损/失效致轴封泄漏
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 密封检查
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • API 682
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
HSE-BPWESTGLAMORGAN-1981HSE1981Fire
BP West Glamorgan 丙烷再循环泵密封失效泄漏着火（1981，无死亡）
Root cause: 维护管理不足（巡检/大修/运行维护档案记录）；控制电缆火烧妨碍隔离
Official source ↗
稳压泵（jockey）失效RPN 90 · High
Failure Mechanism
稳压泵故障致管网压力波动/误启主泵
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 压力开关校验
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 25
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
联轴器不对中/失效RPN 90 · High
Failure Mechanism
联轴器不对中/弹性件老化致传递失效
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 对中检查
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • ISO 10441
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
测试/泄压阀卡涩RPN 84 · High
Failure Mechanism
泄压阀卡涩致超压或无法正常测试
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 泄压阀校验
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 25
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
吸水口堵塞/液位低RPN 80 · Critical
Failure Mechanism
吸水池杂物/液位低致汽蚀或断流
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 吸水池清理
  • 液位监测
RCM Strategy
CBMOn-Condition Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 20
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗
控制盘/启动回路失效RPN 72 · Critical
Failure Mechanism
控制盘继电器/启动回路故障致无法响应火警
How to Detect
Inspection/offline · Detection rate 95% ；Re-inspect ≤every24months
Mitigation (What to Do)
  • 控制回路测试
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (1)
  • NFPA 20
Lessons Learned (3)
2019-01-I-TXcsb2019Safety/Environmental
ITC Deer Park Tank-farm Circulation Pump Failure Fire
Root cause: Missing pump mechanical-integrity program + no condition monitoring (vibration / LEL) + no remote emergency isolation valve.
Official source ↗
NUREG-LER-2005-012-01NUREG2005Operational
Kewaunee 余热排出泵(RHR)不可用事件（LER 2005-012-01）
Root cause: RHR 泵相关设备退化/失效
Official source ↗
NUREG-LER-2021-001-00-GINNUREG2021Operational
R.E. Ginna 辅助给水泵绕组失效（LER 2021-001-00）
Root cause: 辅助给水泵电机绕组失效
Official source ↗
火灾时无法启动RPN 60 · Low
Failure Mechanism
失火时控制/驱动故障致泵无法启动供水
How to Detect
Inspection/offline · Detection rate 95% ；Interval by RBI
Mitigation (What to Do)
  • 月度启动测试
  • NFPA 25 周检
RCM Strategy
PMScheduled (Proactive) Maintenance
Interval: High risk 1-3 mo / Medium 6-12 mo / Low risk at turnaround (by API 581 RBI risk ranking)
Engineering-inferred (not measured history); confirm with equipment owner before execution
Standards (2)
  • NFPA 20
  • NFPA 25
Lessons Learned (3)
2004-08-I-NMcsb2004Injuries 6 · Safety
Giant Ciniza Refinery Alkylation Reflux Pump Seal Failure Explosion
Root cause: Missing pump/compressor mechanical integrity + repeated seal failures not root-caused + inadequate isolation / pressure-relief procedure (missing MOC).
Official source ↗
2019-03-I-TXcsb2019Safety/Environmental/Fire
Intercontinental Terminals Company (ITC) Deer Park 罐区循环泵失效火灾
Root cause: 泵未纳入机械完整性/检验计划；无泄漏监测报警；无远程紧急隔离阀；罐区布置/围堰设计缺陷；PSM/RMP 监管覆盖空隙
Official source ↗
2020-01-I-TXcsb2019Fatalities 2 · Safety/Environmental
Aghorn 注水泵站硫化氢泄漏（敖德萨）
Root cause: H2S 检测/报警失效、LOTO 未执行，泵房 H2S 积聚泄漏；2 死（1 工人+1 公众）
Official source ↗