ELPTank 80-8 循环泵轴承失效→机械密封失效→丁烷-石脑油泄漏→积聚着火（烧 3 天）
泵机械完整性程序缺失+无状态监测(振动/LEL)+无远程应急切断阀
本卡记录码 ELP 即 ISO 14224:2016 功能失效码（描述「设备没做成什么」）。损伤机理（描述「怎么坏的」）见上方对接块。两者是 ISO 14224 的两个不同维度。
cavitation_pitting冲蚀磨损 (Erosion Wear) erosion_wear腐蚀穿孔 (Corrosion Perforation) corrosion_perforation叶片疲劳断裂 (Fatigue Fracture) fatigue_fracture叶轮流道堵塞 (Flow Passage Blockage) flow_passage_blockage叶轮不平衡 (Imbalance) imbalance间隙磨损扩大 (Clearance Wear) clearance_wear卡涩/咬死 (Seizure/Galling) seizure_galling偏磨 (Uneven Wear) uneven_wear内部腐蚀减薄 (Internal Corrosion Thinning) internal_corrosion_thinning裂纹/穿孔 (Crack/Perforation) crack_perforation法兰面泄漏 (Flange Leakage) flange_leakage蜗壳冲蚀 (Volute Erosion) volute_erosion汽蚀损伤 fm叶片断裂 fm_2端面泄漏 (Face Leakage) face_leakageO型圈老化 (O-ring Aging) o_ring_aging弹簧卡涩/断裂 (Spring Sticking/Fracture) spring_sticking_fracture辅助密封失效 (Secondary Seal Failure) secondary_seal_failure干运转烧毁 (Dry-running Burn) dry_running_burn过滤器堵塞 (Filter Clogging) filter_clogging隔离液泄漏/污染 (Barrier Fluid Loss) barrier_fluid_loss蓄能器气囊失效 (Bladder Failure) bladder_failure节流孔板堵塞 (Orifice Clogging) orifice_clogging表面磨损 (Surface Wear) surface_wear腐蚀点蚀 (Corrosion Pitting) corrosion_pittingO型圈槽密封失效 (O-ring Groove Leak) o_ring_groove_leak疲劳断裂 (Fatigue Fracture) fatigue_fracture_2弯曲变形 (Bending) bending键槽磨损/裂纹 (Keyway Wear/Crack) keyway_wear_crack轴颈磨损 (Journal Wear) journal_wear疲劳剥落 (Fatigue Spalling) fatigue_spalling润滑失效 (Lubrication Failure) lubrication_failure电蚀 (Electrical Erosion) electrical_erosion保持架断裂 (Cage Fracture) cage_fracture微动腐蚀 (Fretting Corrosion) fretting_corrosion非驱动端轴承失效 fm_3轴承疲劳剥落失效 fm_4驱动端轴承失效 d轴承过热失效 e轴承润滑失效 fm_5泵轴失效 fm_6轴承失效 fm_7密封失效→进水/进尘 (Contamination) contamination润滑脂劣化 (Grease Degradation) grease_degradation油位镜破损泄漏 (Oil Sight Glass Leak) oil_sight_glass_leak膜片疲劳断裂 (Diaphragm Fatigue) diaphragm_fatigue弹性体老化 (Elastomer Aging) elastomer_aging螺栓松动/断裂 (Bolt Loosening) bolt_loosening对中不良导致过热 (Misalignment Overheating) misalignment_overheating软脚 (Soft Foot) soft_foot灌浆层开裂 (Grout Cracking) grout_cracking地脚螺栓松动/腐蚀 (Anchor Bolt Loosening) anchor_bolt_loosening滤网堵塞 (Screen Clogging) screen_clogging滤网破损 (Screen Damage) screen_damage阀芯卡涩 (Valve Sticking) valve_sticking定位器故障 (Positioner Failure) positioner_failure传感器漂移 (Sensor Drift) sensor_drift接线松动 (Wiring Looseness) wiring_looseness汽蚀叶片蚀损 (Cavitation Pitting) cavitation_pitting冲蚀磨损 (Erosion Wear) erosion_wear腐蚀穿孔 (Corrosion Perforation) corrosion_perforation叶片疲劳断裂 (Fatigue Fracture) fatigue_fracture叶轮流道堵塞 (Flow Passage Blockage) flow_passage_blockage叶轮不平衡 (Imbalance) imbalance间隙磨损扩大 (Clearance Wear) clearance_wear卡涩/咬死 (Seizure/Galling) seizure_galling偏磨 (Uneven Wear) uneven_wear内部腐蚀减薄 (Internal Corrosion Thinning) internal_corrosion_thinning裂纹/穿孔 (Crack/Perforation) crack_perforation法兰面泄漏 (Flange Leakage) flange_leakage蜗壳冲蚀 (Volute Erosion) volute_erosion汽蚀损伤 fm叶片断裂 fm_2端面泄漏 (Face Leakage) face_leakageO型圈老化 (O-ring Aging) o_ring_aging弹簧卡涩/断裂 (Spring Sticking/Fracture) spring_sticking_fracture辅助密封失效 (Secondary Seal Failure) secondary_seal_failure干运转烧毁 (Dry-running Burn) dry_running_burn过滤器堵塞 (Filter Clogging) filter_clogging隔离液泄漏/污染 (Barrier Fluid Loss) barrier_fluid_loss蓄能器气囊失效 (Bladder Failure) bladder_failure节流孔板堵塞 (Orifice Clogging) orifice_clogging表面磨损 (Surface Wear) surface_wear腐蚀点蚀 (Corrosion Pitting) corrosion_pittingO型圈槽密封失效 (O-ring Groove Leak) o_ring_groove_leak疲劳断裂 (Fatigue Fracture) fatigue_fracture_2弯曲变形 (Bending) bending键槽磨损/裂纹 (Keyway Wear/Crack) keyway_wear_crack轴颈磨损 (Journal Wear) journal_wear疲劳剥落 (Fatigue Spalling) fatigue_spalling润滑失效 (Lubrication Failure) lubrication_failure电蚀 (Electrical Erosion) electrical_erosion保持架断裂 (Cage Fracture) cage_fracture微动腐蚀 (Fretting Corrosion) fretting_corrosion非驱动端轴承失效 fm_3轴承疲劳剥落失效 fm_4驱动端轴承失效 d轴承过热失效 e轴承润滑失效 fm_5泵轴失效 fm_6轴承失效 fm_7密封失效→进水/进尘 (Contamination) contamination润滑脂劣化 (Grease Degradation) grease_degradation油位镜破损泄漏 (Oil Sight Glass Leak) oil_sight_glass_leak膜片疲劳断裂 (Diaphragm Fatigue) diaphragm_fatigue弹性体老化 (Elastomer Aging) elastomer_aging螺栓松动/断裂 (Bolt Loosening) bolt_loosening对中不良导致过热 (Misalignment Overheating) misalignment_overheating软脚 (Soft Foot) soft_foot灌浆层开裂 (Grout Cracking) grout_cracking地脚螺栓松动/腐蚀 (Anchor Bolt Loosening) anchor_bolt_loosening滤网堵塞 (Screen Clogging) screen_clogging滤网破损 (Screen Damage) screen_damage阀芯卡涩 (Valve Sticking) valve_sticking定位器故障 (Positioner Failure) positioner_failure传感器漂移 (Sensor Drift) sensor_drift接线松动 (Wiring Looseness) wiring_looseness叶轮磨损/汽蚀 fwp_impeller_wear控制盘/启动回路失效 fwp_controller_fail吸水口堵塞/液位低 fwp_suction_loss轴承失效 fwp_bearing_fail出口阀/蝶阀失效 fwp_discharge_valve_fail测试/泄压阀卡涩 fwp_test_relief_fail机械密封泄漏 / 漏油 seal_leakage同步齿轮齿面磨损 timing_gear_wear同步齿轮断齿 timing_gear_tooth_fracture螺杆/转子磨损·间隙增大·内漏 rotor_wear_clearance干转烧损 dry_running_burn轴承失效 bearing_failure汽蚀(NPSH 不足) cavitation对中不良·不平衡·振动 misalignment_imbalance填料密封失效(填料型) packing_failure颗粒污染·磨粒磨损 abrasive_wear_contamination温升过高 overheating基础松动·共振 foundation_resonance柱塞填料泄漏 packing_leakage吸入/排出阀片失效 valve_plate_failure阀片断裂 valve_disc_fracture柱塞磨损/划伤 plunger_wear_scoring液力端裂纹 liquid_end_cracking排量不足/打量下降 capacity_loss曲轴/连杆磨损 crank_rod_wear十字头磨损/敲缸 crosshead_knock轴承失效(动力端) bearing_failure脉动/振动大 pulsation_vibration汽蚀(NPSH 不足) cavitation安全阀起跳/内漏 relief_valve_leak润滑油污染变质 lube_oil_degradation联轴器对中不良 coupling_misalignment轴承失效（磨损/剥落） MECH-BEARING-WEAR润滑失效 MECH-LUBRICATION-FAILURE冷却水腐蚀 MECH-CWC汽蚀 MECH-CAVITATION不对中 MECH-MISALIGNMENT转子不平衡 MECH-UNBALANCE结垢/堵塞 MECH-FOULING微生物腐蚀 MECH-MIC冲蚀/冲刷腐蚀 MECH-EROSION机械疲劳 MECH-MECH-FATIGUE均匀/局部减薄（通用减薄） MECH-THINNING联轴器失效 MECH-COUPLING-FAILURE振动诱发疲劳 MECH-VIB-FATIGUE大气腐蚀 MECH-ATMOS2019-01-I-TX · 数据取自 CSB 公开调查结论，由可靠性 AI 整理，仅作可靠性展示用途。 本卡案例来自公开事故调查报告，仅供学习参考，AIM 不背书、不保证其准确性。